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ZMA/BP Pneumatic Diaphragm Single-seated Straight-through Control Valve

ZMA/BP Pneumatic Diaphragm Single-seated Straight-through Control Valve

  • Model:ZMA-BP-16C/ZMA-BP-25C/ZMA-BP-40C/ZMA-BP-64C/ZMA-BP-16P/ZMA-BP-25P/ZMA-BP-40P/ZMA-BP-64P/ZMA-BP-16R/ZMA-BP-25R/ZMA-BP-40R/ZMA-BP-64R
  • Specification:DN20-DN300
  • Temperature:-250~560℃
  • Medium:Gas, liquid, steam
  • Pressure:PN16,PN25,PN40,PN64
  • Connection method:flange
  • Driving method: pneumatic
  • Material:Cast Steel,Stainless Steel,Duplex Stainless Steel
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ZMA/BP Pneumatic Diaphragm Single-seated Straight-through Control ValveOverview

ZMA/BP pneumatic diaphragm straight-through single-seated regulating valve is an execution unit for industrial process control, consisting of a multi-spring (or single-spring) pneumatic diaphragm actuator and a straight-through single-seated globe-style valve body. The valve receives pneumatic signals (typically 20-100KPa) or standard analog signals (4-20mA via a positioner) to convert air pressure into linear displacement of the actuator stem, driving the valve stem and plug relative to the seat. By changing the throttling area between the plug and seat, it achieves automated regulation of process parameters such as flow rate, pressure, and temperature. Due to its single-seated sealing structure, this valve features minimal leakage, excellent shut-off performance, and high adjustment precision, making it a classic control device for industries like petroleum, chemicals, metallurgy, and textiles where tight shut-off is required.

Product Image of ZMA/BP Pneumatic Diaphragm Straight-through Single-seated Regulating Valve

ZMA/BP Pneumatic Diaphragm Single-seated Straight-through Control ValveCharacteristic

1.Superior shut-off sealing:Utilizes a single-seated plug design with a precision-ground seat, ensuring a tight seal when closed. Leakage levels can easily reach ANSI Class IV or the more stringent Class VI (bubble-tight), ideal for processes requiring strict internal leakage control.
2.Classic streamlined valve body:The valve body features an S-pattern flow design with smooth internal cavities, reducing fluid disturbance and pressure drop, thereby providing a high flow coefficient (Kv value).
3.High-precision regulation:The plug profile is precision-engineered based on fluid dynamics to provide linear or equal percentage flow characteristics. When used with an electro-pneumatic positioner, it achieves high-sensitivity proportional adjustment and rapid dynamic response.
4.Robust and mature structure:Adopts a top-guided structure with a large guiding area for high stability. The valve stem is quenched or surface-hardened for excellent wear resistance and mechanical vibration endurance.
5.Flexible drive modes:Equipped with high-performance pneumatic diaphragm actuators, offering simple and reliable operation. "Air-to-open" (ZMA, fail-closed) or "Air-to-close" (ZMB, fail-open) configurations are available based on safety requirements.
6.Intrinsic explosion-proof safety:The adjustment process is driven by compressed air without electrical spark risks, providing inherent explosion-proof attributes suitable for flammable, explosive, and harsh industrial environments.
7.Various bonnet options:Standard, extended (radiator type), or bellows-sealed bonnets can be selected based on medium temperature to protect the diaphragm from heat or prevent leakage of toxic media.
8.Convenient and economical maintenance:Features few internal components and high standardization. The single-plug structure allows for direct disassembly, cleaning, and seal replacement, significantly reducing long-term maintenance costs.

ZMA/BP Pneumatic Diaphragm Single-seated Straight-through Control Valvestructure principle

Structural Drawing of ZMA/BP Pneumatic Diaphragm Straight-through Single-seated Regulating Valve


List of Component Names and Materials

NameMaterial
Valve bodyCast Steel,Stainless Steel,Duplex Stainless Steel
Valve coverHT200, ZG230-450, ZG1Cr18Ni9Ti
Valve core1Cr18Ni9Ti, Stellite overlay welding
Valve seat1Cr18Ni9Ti, Stellite overlay welding
Soft sealed valve coreEnhanced PTFE
PackingPTFE, flexible graphite, stainless steel bellows
GasketRubber asbestos board, 1Cr18Ni9Ti, graphite spiral wound gasket
Diaphragm coverA3
Bellows diaphragmNitrile rubber, enhanced polyester fabric
Spring60Si2Mn
Valve stem/Push rod2Cr13, 1Cr18Ni9Ti
Bushing2Cr13


ZMA/BP Pneumatic Diaphragm Single-seated Straight-through Control Valvetechnology parameter

Performance Specification Sheet

Performance Specification Sheet
Nominal Pressure1.62.54.06.4MPa
Strength test pressure2.43.86.09.6
Sealing test pressure1.762.84.47.04
Applicable Temperature-250-560



ZMA/BP Pneumatic Diaphragm Single-seated Straight-through Control Valvestandard size

Standard requirements for external dimensions

1. The structural length of the valve shall comply with the standard of GB/T12221

2. Connecting flanges according to GB/T17241.6 standard

Outline Image of ZMA/BP Pneumatic Diaphragm Straight-through Single-seated Regulating Valve

Outline dimension table(Unit: mm)

Nominal Diameter(DN)20253240506580100125150200250300
Flange Distance(L)PN16180185200220250275305350410450550670770
PN40185190210230255285310355425460560690795
PN64190200220240265295320370400475570752819
Room temperature valve coverH1Single Seat56056757962265280281882610541079114415171658
Double Seat57758364265282285287611041129112416371758
Medium Temp Type Bonnet H1Single Seat76076777982285210521062107613471399146418672008
Double Seat77778384285210721102112614241449152420232108
H2Single Seat91112118129144173191195243251290380436
Double Seat117120139144188208220268278320441465
A282360470620
Flange StandardGB ;1.6、2.5、4.0、6.4Mpa ANSI:150、300、600Lb JIS:10K、20K、30K

Notes:

(1) The values in this table are based on PN1.6.

(2) The height with the handwheel mechanism should be increased by 150mm(DN20~50)、180mm(DN65~100)、250mm(DN125~200)、280mm(DN250~300)


Articles related to technology research and development
  • Dynamic balance electric control valve Patent

       The utility model provides a dynamically balanced electric regulating valve, which includes a valve body, a valve cover, a valve rod, a valve core installed inside the valve body and connected to the valve rod, and an actuator installed on the valve cover and connected to the top end of the valve rod. The valve body is internally provided with a water inlet chamber, a valve cavity, and a water outlet chamber in order towards the direction of medium flow. The valve core is in the shape of a bucket with its opening facing downwards. The valve core is located inside the valve cavity and is used for connecting or cutting off between the water inlet chamber and the valve cavity. The top of the valve core is provided with a through port for medium circulation. Above the through port, there is a filter cover detachably connected to the valve core. The valve rod is provided with a step, and the outside of the step is covered with an elastic sleeve that fits it. The top of the filter cover is provided with a fixing hole that fits the elastic sleeve. This utility model can filter the medium, is simple to install, time-saving, labor-saving, and can reduce the medium pressure inside the valve body, extending the service life of the valve core.

    1. A dynamic balance electric regulating valve, comprising a valve body, a valve cover, a valve rod, a valve core installed inside the valve body and connected to the valve rod, and an actuator installed on the valve cover and connected to the top end of the valve rod. Its characteristic lies in that the valve body is sequentially provided with an inlet chamber, a valve cavity, and an outlet chamber in the direction of medium flow. The valve core is in the shape of a bucket with an opening facing downwards. The valve core is located inside the valve cavity and is used for connecting or cutting off between the inlet chamber and the valve cavity. The top of the valve core is provided with a port for medium circulation. Above the port, there is a filter cover detachably connected to the valve core. The valve rod is provided with a step, and the outside of the step is covered with an elastic sleeve that fits it. The top of the filter cover is provided with a fixing hole that fits the elastic sleeve.

    2. A dynamic balance electric regulating valve according to claim 1, characterized in that the bottom of the valve body is provided with a downward-opening groove, which is connected to the valve cavity through a through hole. A bottom cover connected to the valve body is arranged below the groove, and a pressure relief mechanism is arranged inside the groove. The pressure relief mechanism comprises a force-receiving member, a pressure plate connected to the force-receiving member, and a first spring arranged below the pressure plate and abutting against the bottom cover. The force-receiving member comprises a flow diversion block protruding from the through hole and a connecting rod connected to the flow diversion block, and the connecting rod passes through the pressure plate and is locked and fixed by a nut.

    3. A dynamic balance electric regulating valve according to claim 2, characterized in that the top end of the pressure plate is pressed against the top wall of the groove, the bottom of the pressure plate is provided with a boss, and the top end of the first spring is sleeved on the boss.

    4. A dynamic balance electric control valve according to claim 1, characterized in that the valve rod is arranged through the valve cover, a sealing cover threadedly connected to the valve cover is sleeved on the valve rod, a convex ring abutting against the valve cover is arranged on the outer circumferential wall of the sealing cover, a nut cover threadedly connected to the sealing cover is arranged at the connection between the sealing cover and the valve rod, an installation groove is arranged at the connection between the nut cover and the valve rod, a plurality of O-rings adapted to the valve rod are stacked in the installation groove, and a packing gland threadedly connected to the installation groove is arranged above the O-rings.

    5. A dynamic balance electric control valve according to claim 4, characterized in that a second spring is arranged between the packing gland and the O-ring.

    6. A dynamic balance electric control valve according to claim 5, characterized in that a sealing ring adapted to the valve rod is arranged inside the nut cover below the installation groove.

    7. A dynamic balance electric control valve according to claim 6, characterized in that the bottom of the sealing cover is provided with a thrust ring that is threadedly connected to the sealing cover and abuts against the bottom end of the valve cover.

    8. A dynamic balance electric regulating valve according to claim 1, characterized in that the top surface of the elastic sleeve is higher than the top surface of the filter cover.

    9. A dynamic balance electric control valve according to claim 8, characterized in that the filter cover is connected to the valve core through threads.