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KA42Y Full-Lift Sulfur-Resistant Safety Valve

KA42Y Full-Lift Sulfur-Resistant Safety Valve

  • Model:KA41Y-10C/KA41Y-16C/KA41Y-25C/KA41Y-40C/KA41Y-64C/KA41Y-100C/KA41Y-10C/KA41Y-16P/KA41Y-25P/KA41Y-40P/KA41Y-64P/KA41Y-100P/KA41Y-10C/KA41Y-16R/KA41Y-25R/KA41Y-40R/KA41Y-64R/KA41Y-100R
  • Specification:DN15-DN400
  • Temperature:≦350℃
  • Medium:Water, oil products, steam, gas and corrosive media.
  • Pressure:16PN-100PN
  • Connection method:flange
  • Driving method:spring-loaded
  • Material:Cast steel, stainless steel, bidirectional stainless steel
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KA42Y Full-Lift Sulfur-Resistant Safety ValveOverview

KA41Y closed sulfur resistant safety valve is a fully enclosed, hard alloy sealed special safety valve designed specifically for highly corrosive acidic media such as hydrogen sulfide (H ₂ S). The valve is made of fully sulfur resistant materials that comply with NACE MR0175/ISO 15156 standards, and key components are treated with special processes to resist sulfide stress corrosion cracking (SSCC) and hydrogen induced cracking (HIC). Its enclosed structure can completely direct the released toxic or flammable acidic media to the designated recovery or treatment system through the outlet flange, avoiding direct injection into the atmosphere; Adopting a "Y" type hard alloy seal to ensure tightness under extreme working conditions. This valve is a critical safety equipment for handling high-risk acidic media systems. It is mainly used in high sulfur natural gas purification plants, refinery hydroprocessing and desulfurization units, acid oil and gas field gathering stations, coal chemical acid gas treatment units, and high-pressure reaction systems containing H ₂ S and CO ₂ in petrochemicals, which have zero tolerance requirements for medium leakage. It is the core pressure relief equipment to ensure the safe and environmentally friendly operation of high-risk acidic process flows.

KA42Y Full-Lift Sulfur-Resistant Safety Valve Product Diagram

KA42Y Full-Lift Sulfur-Resistant Safety ValveCharacteristic

1. Full sulfur resistant material certification

All pressure bearing components in contact with the medium (valve body, valve cover, valve disc, valve stem) are made of NACE certified sulfur resistant materials (such as A105N, F316L, F6a, etc.) to ensure long-term safety in wet hydrogen sulfide environments.

2. Micro opening structure, precise release

The valve disc has a small opening height and moderate discharge capacity, suitable for liquid or acidic medium systems that require controlled discharge, reducing the loss of valuable or harmful media.

3. Alloy steel hard seal ("H" type)

The sealing surface is welded with sulfur resistant alloy steel, which not only has sulfur resistance but also ensures the reliability of hard sealing under high temperature and high pressure.

4. Sulfur resistant spring design

Both the spring material and protective coating consider sulfur resistance requirements to prevent hydrogen embrittlement and corrosion, ensuring long-term stability of elasticity.

5. Strict leakage level control

For toxic acidic media, valve sealing design is more stringent, striving to achieve lower leakage rates (such as complying with API 527 standards).

KA42Y Full-Lift Sulfur-Resistant Safety Valvestructure principle

KA42Y Full-Lift Sulfur-Resistant Safety Valve Structural Diagram

Part Name Material

NO序号零件名称Part nameA41H-C/KA41Y-C材料MaterialA41Y-P/KA41Y-P材料MaterialA41Y-R/KA41Y-R材料Material
1阀体bodyWCBZG1Cr18Ni9TiZG1Cr18Ni12Mo2Ti
2阀座 seatZG2Cr13/1Cr18Ni9TiZG1Cr18Ni9TiZG1Cr18Ni12Mo2Ti
3调节圈adjusting ringZG2Cr13/1Cr18Ni9TiZG1Cr18Ni9TiZG1Cr18Ni12Mo2Ti
4阀瓣 valve disc2Cr13/1Cr18Ni9Ti1Cr18Ni9Ti1Cr18Ni12Mo2Ti
5导向套 guide padZG2Cr13/1Cr18Ni9TiZG1Cr18Ni9TiZG1Cr18Ni12Mo2Ti
6阀盖coverZG230-450ZG230-450ZG230-450
7弹簧spring50CrVA50CrVA包覆氟塑料coated fluoroplastic50CrVA包覆氟塑料coated fluoroplastic
8阀杆valve stem2Cr132Cr131Cr18Ni12Mo2Ti
9调整螺杆adjusting nutstem452Cr132Cr13
10保护罩 Protective CoverZG200-400ZG200-400ZG200-400
密封面材料 sealing surface material堆焊D507D507 overlay welding堆焊Co基硬质合金Co-based cemented carbide by overlay welding


KA42Y Full-Lift Sulfur-Resistant Safety Valvetechnology parameter

Performance Specifications Table

铸钢型 KA42Y-CCast steel304不锈钢型 KA42Y-PStainless steel316不锈钢型 KA42-RStainless steel316L不锈钢型 KA42Y-R3Stainless steel
DN15~DN400
350℃200℃
水、蒸汽、油品Water, steam, oil products腐蚀性介质Corrosive medium腐蚀性介质Corrosive Medium腐蚀性介质corrosive environment


KA42Y Full-Lift Sulfur-Resistant Safety Valvestandard size


                                                                                                                                                     

KA42Y Full-Lift Sulfur-Resistant Safety Valve Outline Drawing

Dimension Chart

型号model公称通径nominal diameterdoDKgg1bff1Z-gdDN'D1K1g2g'b1f'f1'Z1-σd1LL1±H
A41H-16C A41Y-16P A41Y-16R KA41Y-16C KA41Y-16P201510575551624-142010575551624-1410085276
252011585651624-142511585651624-1410085276
3225140100781824-1832140100781824-18115100285
4032150110851834-1840150110851834-18120110292
50401651251002034-18501651251002034-18135120370
65501851451202034-18651851451202034-18140130375
80652001601352038-18802001601352038-18160135373
100802201801552238-181002201801552238-18170160513
1251002502101852238-181252502101852238-18190190560
1501252852402102438-231502852402102438-23205195570
20015034029526526312-2320034029526526312-23240230717
25020040535532030312-2625040535532030312-26350320940
30025046041037530412-2630046041037530412-26350320980
A41H-25 A41Y-25P A41Y-25R KA41Y-25 KA41Y-25P201510575551624-142010575551624-1410085276
252011585651624-142511585651624-1410085276
3225140100781824-1832140100781824-18115100285
4032150110851834-1840150110851834-18120110292
50401651251002034-18501651251002034-18135120370
65501851451202238-18651851451202034-18140130375
80652001601352438-18802001601352038-18160135373
100802301901602438-231002201801552038-18170160513
1251002702201882838-261252502101852238-18190190560
1501253002502183038-261502852402102438-23205195570
20015036031027834312-2620034029526526312-23240230717
25020042537033236312-3025040535532030312-26350320940
30025048543039040416-3030046041037530412-26350320980
A41H-40 A41Y-40P A41Y-40R KA41Y-40 KA41Y-40P201510575515516244-142010575551624-1410085276
252011585586516244-142511585651624-1410085276
3225140100667818244-1832140100781824-18115100285
4032150110768518344-1840150110851834-18120110292
50401651258810020344-18501651251002034-18135120370
655018514511012022348-18651851451202034-18140130375
806520016012113522348-18802001601352038-18160135373
100802351901501602434.58-231002201801552238-18170160513
1251002702201761882834.58-261252502101852238-18190190560
1501253002502042183034.58-261502852402102438-23205195570
2001503753202602823834.512-3020034029526526312-23240230717
2502004503853133454234.512-3425040535532030312-26350320940
3002505154503644084644.516-3430046041037530412-26350320980