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ZJHN Pneumatic Double-Seated Control Valve

ZJHN Pneumatic Double-Seated Control Valve

  • Model:ZJHN-16C/ZJHN-25C/ZJHN-40C/ZJHN-64C/ZJHN-16P/ZJHN-25P/ZJHN-40P/ZJHN-64P/ZJHN-16R/ZJHN-25R/ZJHN-40R/ZJHN-64R
  • Specification:DN20~200
  • Temperature:-200~+500℃
  • Medium:High flow, high pressure drop, and applications with moderate leakage requirements
  • Pressure:PN1.6~6.4MPa
  • Connection method:Flange
  • Driving method:Pneumatic
  • Material:Cast Steel,Stainless Steel,Duplex Stainless Steel
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ZJHN Pneumatic Double-Seated Control ValveOverview

ZJHN pneumatic double-seated control valve is an industrial process control execution unit consisting of a multi-spring pneumatic diaphragm actuator and a straight-through double-seated valve body. The valve receives standard 4-20mA DC analog signals or 20-100kPa pneumatic signals from control systems, converting air pressure into linear displacement via the actuator to drive the stem, moving the dual valve plugs relative to the seats. Due to the double-plug structure, the fluid forces acting on the upper and lower plugs are opposite in direction and similar in magnitude, allowing most of the unbalanced force to be offset. With its large allowable pressure differential, high flow capacity, and excellent dynamic stability, the ZJHN series is widely used in petroleum, chemical, power, and metallurgical industries for automated systems requiring high-volume control under significant pressure drops.

Product Image of ZJHN Pneumatic Double-Seated Control Valve

ZJHN Pneumatic Double-Seated Control ValveCharacteristic

1.Superior force balance characteristics:The dual-plug design utilizes the principle of mutual cancellation of medium-induced unbalanced forces on the upper and lower plugs. This significantly reduces the output thrust required from the actuator, ensuring high stability under high pressure drops.
2.Significant flow capacity:The dual-channel design provides a larger flow coefficient (Kv value) compared to single-seated valves of the same nominal size, effectively meeting high-volume fluid transportation and regulation needs.
3.Strong dynamic stability:Minimal unbalanced forces result in low fluid disturbance during regulation, effectively suppressing mechanical vibration and fluid noise for stable operation in complex environments.
4.Efficient multi-spring pneumatic drive:Equipped with a compact multi-spring pneumatic diaphragm actuator, overall height and weight are significantly reduced. Paired with a smart positioner, it achieves high precision and repeatability.
5.Intrinsically safe attributes:Driven by compressed air without the risk of electrical sparks, it possesses natural safety features ideal for flammable, explosive, and harsh industrial sites.
6.Fail-safe automatic reset:Can be configured as "air-to-open" or "air-to-close" modes. In the event of air supply failure, the valve automatically resets to a preset safety position via built-in spring pressure.
7.Wide material and environmental adaptability:Bodies are available in cast iron, cast steel, or stainless steel. Internals can be hardened to handle water, steam, oils, and general corrosive chemicals.
8.Mature structure and easy maintenance:Utilizes a classic guiding structure with high component interchangeability. Modular internal designs simplify disassembly, cleaning, and replacement of wearing parts, reducing O&M costs.

ZJHN Pneumatic Double-Seated Control Valvestructure principle

Structural Drawing of ZJHN Pneumatic Double-Seated Control Valve

List of Component Names and Materials

ItemDetails
MaterialCast steel, cast stainless steel, etc.
Upper BonnetStandard: -17~230℃; Radiating: 230~450℃; Low-temperature: -60~-196℃; Bellows seal: -40~350℃
Bonnet TypeBolted-on type
PackingV-type PTFE packing, PTFE impregnated asbestos packing, Asbestos textile packing, Graphite packing


ZJHN Pneumatic Double-Seated Control Valvetechnology parameter

Performance Specification Sheet

Performance Specification Sheet
Nominal Pressure1.62.54.06.4MPa
Strength test pressure2.43.86.09.6
Sealing test pressure1.762.84.47.04
Applicable Temperature-200~+500



ZJHN Pneumatic Double-Seated Control Valvestandard size

Standard requirements for external dimensions

1. The structural length of the valve shall comply with the standard of GB/T12221

2. Connecting flanges according to GB/T17241.6 standard

Structural Drawing of ZJHN Pneumatic Double-Seated Control Valve

Outline dimension table

Nominal Diameter DN(MM)Rated Flow Coefficient Kv - LinearRated Flow Coefficient Kv - Equal Percentage
206.96.3
251110
321716
402725
504440
656963
80110100
100176160
125275250
150440400
200690630


Articles related to technology research and development
  • Dynamic balance electric control valve Patent

       The utility model provides a dynamically balanced electric regulating valve, which includes a valve body, a valve cover, a valve rod, a valve core installed inside the valve body and connected to the valve rod, and an actuator installed on the valve cover and connected to the top end of the valve rod. The valve body is internally provided with a water inlet chamber, a valve cavity, and a water outlet chamber in order towards the direction of medium flow. The valve core is in the shape of a bucket with its opening facing downwards. The valve core is located inside the valve cavity and is used for connecting or cutting off between the water inlet chamber and the valve cavity. The top of the valve core is provided with a through port for medium circulation. Above the through port, there is a filter cover detachably connected to the valve core. The valve rod is provided with a step, and the outside of the step is covered with an elastic sleeve that fits it. The top of the filter cover is provided with a fixing hole that fits the elastic sleeve. This utility model can filter the medium, is simple to install, time-saving, labor-saving, and can reduce the medium pressure inside the valve body, extending the service life of the valve core.

    1. A dynamic balance electric regulating valve, comprising a valve body, a valve cover, a valve rod, a valve core installed inside the valve body and connected to the valve rod, and an actuator installed on the valve cover and connected to the top end of the valve rod. Its characteristic lies in that the valve body is sequentially provided with an inlet chamber, a valve cavity, and an outlet chamber in the direction of medium flow. The valve core is in the shape of a bucket with an opening facing downwards. The valve core is located inside the valve cavity and is used for connecting or cutting off between the inlet chamber and the valve cavity. The top of the valve core is provided with a port for medium circulation. Above the port, there is a filter cover detachably connected to the valve core. The valve rod is provided with a step, and the outside of the step is covered with an elastic sleeve that fits it. The top of the filter cover is provided with a fixing hole that fits the elastic sleeve.

    2. A dynamic balance electric regulating valve according to claim 1, characterized in that the bottom of the valve body is provided with a downward-opening groove, which is connected to the valve cavity through a through hole. A bottom cover connected to the valve body is arranged below the groove, and a pressure relief mechanism is arranged inside the groove. The pressure relief mechanism comprises a force-receiving member, a pressure plate connected to the force-receiving member, and a first spring arranged below the pressure plate and abutting against the bottom cover. The force-receiving member comprises a flow diversion block protruding from the through hole and a connecting rod connected to the flow diversion block, and the connecting rod passes through the pressure plate and is locked and fixed by a nut.

    3. A dynamic balance electric regulating valve according to claim 2, characterized in that the top end of the pressure plate is pressed against the top wall of the groove, the bottom of the pressure plate is provided with a boss, and the top end of the first spring is sleeved on the boss.

    4. A dynamic balance electric control valve according to claim 1, characterized in that the valve rod is arranged through the valve cover, a sealing cover threadedly connected to the valve cover is sleeved on the valve rod, a convex ring abutting against the valve cover is arranged on the outer circumferential wall of the sealing cover, a nut cover threadedly connected to the sealing cover is arranged at the connection between the sealing cover and the valve rod, an installation groove is arranged at the connection between the nut cover and the valve rod, a plurality of O-rings adapted to the valve rod are stacked in the installation groove, and a packing gland threadedly connected to the installation groove is arranged above the O-rings.

    5. A dynamic balance electric control valve according to claim 4, characterized in that a second spring is arranged between the packing gland and the O-ring.

    6. A dynamic balance electric control valve according to claim 5, characterized in that a sealing ring adapted to the valve rod is arranged inside the nut cover below the installation groove.

    7. A dynamic balance electric control valve according to claim 6, characterized in that the bottom of the sealing cover is provided with a thrust ring that is threadedly connected to the sealing cover and abuts against the bottom end of the valve cover.

    8. A dynamic balance electric regulating valve according to claim 1, characterized in that the top surface of the elastic sleeve is higher than the top surface of the filter cover.

    9. A dynamic balance electric control valve according to claim 8, characterized in that the filter cover is connected to the valve core through threads.