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ZHJM Intelligent Pneumatic High-Performance Cage-Guided Control Valve

ZHJM Intelligent Pneumatic High-Performance Cage-Guided Control Valve

  • Model:ZHJM-16C/ZHJM-25C/ZHJM-40C/ZHJM-64C/ZHJM-16P/ZHJM-25P/ZHJM-40P/ZHJM-64P/ZHJM-16R/ZHJM-25R/ZHJM-40R/ZHJM-64R
  • Specification:DN40~200
  • Temperature:软密封∶-40~180、硬密封∶-29~450
  • Medium:Standard media, high pressure differential and cavitation-prone media, corrosive media
  • Pressure:PN1.6~6.4MPa
  • Connection method:flange
  • Driving method:Pneumatic
  • Material:Cast Steel,Stainless Steel,Duplex Stainless Steel
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ZHJM Intelligent Pneumatic High-Performance Cage-Guided Control ValveOverview

The ZHJM  intelligent pneumatic high-performance cage control valve is an advanced industrial process control unit integrating a multi-spring pneumatic diaphragm actuator, an intelligent electro-pneumatic positioner, and a pressure-balanced cage-guided valve body. The valve receives standard 4-20mA signals from control systems, which the intelligent positioner accurately converts into pneumatic power to drive the linear movement of the plug within the cage, thus precisely regulating flow, pressure, or temperature. Due to the cage-guided design and pressure-balance holes, the fluid-induced unbalanced forces are effectively offset, providing exceptional dynamic stability, high allowable pressure differentials, and superior noise reduction. The ZHJM series is specifically engineered for automation systems in petroleum, chemical, power, and metallurgy industries where high regulation precision and long service life are required.

Product Image of ZHJM Intelligent Pneumatic High-Performance Cage-Guided Control Valve

ZHJM Intelligent Pneumatic High-Performance Cage-Guided Control ValveCharacteristic

1. Pressure-balanced plug structure:The plug features precision balance holes to equalize pressure across the plug. This design significantly reduces the thrust required from the actuator, enabling stable control of high-pressure fluids with compact actuators.
2.Cage-guided enhanced stability:The large-area side-guiding design ensures precise axial alignment throughout the full stroke. This robust guiding mechanism effectively suppresses mechanical vibration and high-frequency whistling caused by high-velocity flow through the windows.
3.Superior noise and cavitation control:The throttling windows of the cage are hydrodynamically optimized to guide flow and dissipate kinetic energy in stages. Compared to traditional single-seated valves, it provides better noise attenuation and higher cavitation resistance.
4.Highly intelligent control feedback:Equipped with an intelligent electro-pneumatic positioner supporting auto-calibration, self-diagnosis, and online monitoring. It features high positioning resolution and minimal dead zones for rapid response to control commands.
5.Intrinsically safe fail-safe design:Powered by clean compressed air, the valve is naturally explosion-proof. Fail-safe modes (air-to-open or air-to-close) can be configured to ensure the valve automatically resets to a safe position upon air supply failure.
6.Durable material system:Bodies and internals are available in various high-grade alloys. Sealing surfaces are typically hard-faced with Stellite or hardened to ensure excellent sealing integrity in high-temperature, high-pressure, and abrasive media.
7.Modular internal interchangeability:Cages, plugs, and seats are modularly designed. Flow characteristics (linear or equal percentage) can be changed simply by replacing the cage without modifying the valve body.
8.Convenient modular maintenance:The top-entry design allows the actuator, bonnet, and internal assembly to be extracted vertically without removing the valve body from the pipeline, significantly shortening maintenance downtime.

ZHJM Intelligent Pneumatic High-Performance Cage-Guided Control Valvestructure principle

Structural Drawing of ZHJM Intelligent Pneumatic High-Performance Cage-Guided Control Valve


List of Component Names and Materials

Part NameMaterial Name
Trim ComponentsCast Steel,Stainless Steel,Duplex Stainless Steel
PackingV-type PTFE packing, PTFE-impregnated asbestos packing, Asbestos textile packing, Graphite packing
GasketSpiral wound graphite gasket, Serrated metal gasket (316)


ZHJM Intelligent Pneumatic High-Performance Cage-Guided Control Valvetechnology parameter

Performance Specification Sheet

Performance Specification Sheet
Nominal Pressure1.62.54.06.4MPa
Strength test pressure2.43.86.09.6
Sealing test pressure1.762.84.47.04
Applicable Temperature-40-450



ZHJM Intelligent Pneumatic High-Performance Cage-Guided Control Valvestandard size

Standard requirements for external dimensions

1.Design & Manufacture: JB/T869l-1998 MSS SP-81

2.Flange Dimensions:GB/T9113.1-2000

3.Face-to-Face Dimensions:GB/T1-5188.2-94

Outline Drawing of ZHJM Intelligent Pneumatic High-Performance Cage-Guided Control Valve

Outline dimension table(Unit:mm)

Nominal DiameterANSI 150 RJANSI 300 RJANSI 600 RJANSI 300 LGANSI 600 LGANSI 150 SW, BWANSI 150, 600 SW, BW
40235248251244248251251
50267283289276283286286
65289308314302308311311
80311333340327333337337
100365384397378391394394
150464489511483505473508
200556584613578606568610


Articles related to technology research and development
  • Dynamic balance electric control valve Patent

       The utility model provides a dynamically balanced electric regulating valve, which includes a valve body, a valve cover, a valve rod, a valve core installed inside the valve body and connected to the valve rod, and an actuator installed on the valve cover and connected to the top end of the valve rod. The valve body is internally provided with a water inlet chamber, a valve cavity, and a water outlet chamber in order towards the direction of medium flow. The valve core is in the shape of a bucket with its opening facing downwards. The valve core is located inside the valve cavity and is used for connecting or cutting off between the water inlet chamber and the valve cavity. The top of the valve core is provided with a through port for medium circulation. Above the through port, there is a filter cover detachably connected to the valve core. The valve rod is provided with a step, and the outside of the step is covered with an elastic sleeve that fits it. The top of the filter cover is provided with a fixing hole that fits the elastic sleeve. This utility model can filter the medium, is simple to install, time-saving, labor-saving, and can reduce the medium pressure inside the valve body, extending the service life of the valve core.

    1. A dynamic balance electric regulating valve, comprising a valve body, a valve cover, a valve rod, a valve core installed inside the valve body and connected to the valve rod, and an actuator installed on the valve cover and connected to the top end of the valve rod. Its characteristic lies in that the valve body is sequentially provided with an inlet chamber, a valve cavity, and an outlet chamber in the direction of medium flow. The valve core is in the shape of a bucket with an opening facing downwards. The valve core is located inside the valve cavity and is used for connecting or cutting off between the inlet chamber and the valve cavity. The top of the valve core is provided with a port for medium circulation. Above the port, there is a filter cover detachably connected to the valve core. The valve rod is provided with a step, and the outside of the step is covered with an elastic sleeve that fits it. The top of the filter cover is provided with a fixing hole that fits the elastic sleeve.

    2. A dynamic balance electric regulating valve according to claim 1, characterized in that the bottom of the valve body is provided with a downward-opening groove, which is connected to the valve cavity through a through hole. A bottom cover connected to the valve body is arranged below the groove, and a pressure relief mechanism is arranged inside the groove. The pressure relief mechanism comprises a force-receiving member, a pressure plate connected to the force-receiving member, and a first spring arranged below the pressure plate and abutting against the bottom cover. The force-receiving member comprises a flow diversion block protruding from the through hole and a connecting rod connected to the flow diversion block, and the connecting rod passes through the pressure plate and is locked and fixed by a nut.

    3. A dynamic balance electric regulating valve according to claim 2, characterized in that the top end of the pressure plate is pressed against the top wall of the groove, the bottom of the pressure plate is provided with a boss, and the top end of the first spring is sleeved on the boss.

    4. A dynamic balance electric control valve according to claim 1, characterized in that the valve rod is arranged through the valve cover, a sealing cover threadedly connected to the valve cover is sleeved on the valve rod, a convex ring abutting against the valve cover is arranged on the outer circumferential wall of the sealing cover, a nut cover threadedly connected to the sealing cover is arranged at the connection between the sealing cover and the valve rod, an installation groove is arranged at the connection between the nut cover and the valve rod, a plurality of O-rings adapted to the valve rod are stacked in the installation groove, and a packing gland threadedly connected to the installation groove is arranged above the O-rings.

    5. A dynamic balance electric control valve according to claim 4, characterized in that a second spring is arranged between the packing gland and the O-ring.

    6. A dynamic balance electric control valve according to claim 5, characterized in that a sealing ring adapted to the valve rod is arranged inside the nut cover below the installation groove.

    7. A dynamic balance electric control valve according to claim 6, characterized in that the bottom of the sealing cover is provided with a thrust ring that is threadedly connected to the sealing cover and abuts against the bottom end of the valve cover.

    8. A dynamic balance electric regulating valve according to claim 1, characterized in that the top surface of the elastic sleeve is higher than the top surface of the filter cover.

    9. A dynamic balance electric control valve according to claim 8, characterized in that the filter cover is connected to the valve core through threads.