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ZJC Program-Controlled Valve

ZJC Program-Controlled Valve

  • Model:ZJC-16C/ZJC-25C/ZJC-40C/ZJC-64C/ZJC-16P/ZJC-25P/ZJC-40P/ZJC-64P/ZJC-16R/ZJC-25R/ZJC-40R/ZJC-64R
  • Specification:DN20~300
  • Temperature:-30~350℃
  • Medium:Oil, natural gas, hydrogen, carbon monoxide, carbon dioxide, oxygen, reforming gas, FCC dry gas, shift gas, water, steam, etc.
  • Pressure:PN1.6~6.4MPa
  • Connection method:Flange
  • Driving method:Pneumatic
  • Material:Cast Steel,Stainless Steel,Duplex Stainless Steel
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ZJC Program-Controlled ValveOverview

The ZJC high-performance program control valve is an automated switching unit specifically designed for Pressure Swing Adsorption (PSA) units, gas separation, and hydrogen recovery systems. Comprising a high-efficiency pneumatic piston actuator and a high-sealing globe or ball-style body, it receives program signals from PLC or DCS systems to achieve frequent and rapid on/off control of hydrogen, natural gas, shift gas, and various dry gases. Addressing the challenges of PSA processes—such as high switching frequency, pressure fluctuations, and strict sealing requirements—the ZJC series features reinforced axial guiding and specialized wear-resistant sealing pairs. With its exceptional performance in maintaining zero leakage over millions of cycles, this product is a core execution component for gas purification processes in petroleum refining, fertilizers, metallurgy, and fine chemicals.

Product Image of ZJC Program-Controlled Valve

ZJC Program-Controlled ValveCharacteristic

1.High-frequency reciprocating design:Targeting PSA conditions with multiple switches per hour, the mechanism uses low-friction self-lubricating materials and high-strength shafts to ensure structural stability and synchronization over millions of cycles.
2.Bubble-tight shut-off performance:Sealing pairs are precision-machined. Depending on media composition, high-performance resilient seals or ground hard alloy seals can be configured. Zero leakage is achieved in both flow directions, effectively preventing process gas bypass.
3.Rapid action response:Equipped with high-thrust pneumatic piston actuators, response times are between 0.5-1.5 seconds. Powerful force ensures full stroke completion within minimum time to meet strict sequence control timing.
4.Erosion and scaling resistance:The streamlined internal cavity minimizes flow resistance. Sealing surfaces are typically hardened (e.g., nitriding or tungsten carbide coating) to resist high-velocity gas erosion and impurity buildup.
5.Intrinsic safety and fail-safe logic:Driven by compressed air with inherent explosion-proof properties. Fail-safe modes (fail-open or fail-close) can be configured to protect the plant during air supply loss.
6.Compact and lightweight structure:Integrated design minimizes installation footprint. Its lower weight compared to traditional valves reduces the load requirements on support platforms for dense valve skids.
7.Integrated feedback system:Easily equipped with explosion-proof solenoid valves, limit switches, and smart positioners. Precise signal feedback allows for real-time monitoring of action accuracy and frequency.
8.Modular maintenance:Standardized components with minimal wearing parts. The top-entry design allows for seal inspection and replacement without removing the valve from the line, significantly reducing maintenance downtime.

ZJC Program-Controlled Valvestructure principle

Structural Drawing of ZJC Program-Controlled Valve


List of Component Names and Materials

No.Part NameMaterial
1Valve BodyCast Steel,Stainless Steel,Duplex Stainless Steel
2DiscWCB
3Stem305
4BonnetWCB
5PackingF4 (PTFE)
6CylinderWCB / QT450


ZJC Program-Controlled Valvetechnology parameter

Performance Specification Sheet

Performance Specification Sheet
Nominal Pressure1.62.54.06.4MPa
Strength test pressure2.43.86.09.6
Sealing test pressure1.762.84.47.04
Applicable Temperature-30~+350


ZJC Program-Controlled Valvestandard size

Standard requirements for external dimensions

1. The structural length of the valve shall comply with the standard of GB/T12221

2. Connecting flanges according to GB/T17241.6 standard

Outline Drawing of ZJC Program-Controlled Valve

Outline dimension table(Unit:mm)

Nominal Size DNNominal Pressure (MPa)LDD1D2bH
201.6181105755614420
251.6184115856514428
321.62001351007616440
401.62221501108416443
501.625416512510018445
651.627618514511818498
801.629820016013218512
1001.635222018015620520
1251.640425021018420563
1501.645128524021122602
2001.649534029526622633
2501.662640535531924670
3001.669846041037026710


Articles related to technology research and development
  • Dynamic balance electric control valve Patent

       The utility model provides a dynamically balanced electric regulating valve, which includes a valve body, a valve cover, a valve rod, a valve core installed inside the valve body and connected to the valve rod, and an actuator installed on the valve cover and connected to the top end of the valve rod. The valve body is internally provided with a water inlet chamber, a valve cavity, and a water outlet chamber in order towards the direction of medium flow. The valve core is in the shape of a bucket with its opening facing downwards. The valve core is located inside the valve cavity and is used for connecting or cutting off between the water inlet chamber and the valve cavity. The top of the valve core is provided with a through port for medium circulation. Above the through port, there is a filter cover detachably connected to the valve core. The valve rod is provided with a step, and the outside of the step is covered with an elastic sleeve that fits it. The top of the filter cover is provided with a fixing hole that fits the elastic sleeve. This utility model can filter the medium, is simple to install, time-saving, labor-saving, and can reduce the medium pressure inside the valve body, extending the service life of the valve core.

    1. A dynamic balance electric regulating valve, comprising a valve body, a valve cover, a valve rod, a valve core installed inside the valve body and connected to the valve rod, and an actuator installed on the valve cover and connected to the top end of the valve rod. Its characteristic lies in that the valve body is sequentially provided with an inlet chamber, a valve cavity, and an outlet chamber in the direction of medium flow. The valve core is in the shape of a bucket with an opening facing downwards. The valve core is located inside the valve cavity and is used for connecting or cutting off between the inlet chamber and the valve cavity. The top of the valve core is provided with a port for medium circulation. Above the port, there is a filter cover detachably connected to the valve core. The valve rod is provided with a step, and the outside of the step is covered with an elastic sleeve that fits it. The top of the filter cover is provided with a fixing hole that fits the elastic sleeve.

    2. A dynamic balance electric regulating valve according to claim 1, characterized in that the bottom of the valve body is provided with a downward-opening groove, which is connected to the valve cavity through a through hole. A bottom cover connected to the valve body is arranged below the groove, and a pressure relief mechanism is arranged inside the groove. The pressure relief mechanism comprises a force-receiving member, a pressure plate connected to the force-receiving member, and a first spring arranged below the pressure plate and abutting against the bottom cover. The force-receiving member comprises a flow diversion block protruding from the through hole and a connecting rod connected to the flow diversion block, and the connecting rod passes through the pressure plate and is locked and fixed by a nut.

    3. A dynamic balance electric regulating valve according to claim 2, characterized in that the top end of the pressure plate is pressed against the top wall of the groove, the bottom of the pressure plate is provided with a boss, and the top end of the first spring is sleeved on the boss.

    4. A dynamic balance electric control valve according to claim 1, characterized in that the valve rod is arranged through the valve cover, a sealing cover threadedly connected to the valve cover is sleeved on the valve rod, a convex ring abutting against the valve cover is arranged on the outer circumferential wall of the sealing cover, a nut cover threadedly connected to the sealing cover is arranged at the connection between the sealing cover and the valve rod, an installation groove is arranged at the connection between the nut cover and the valve rod, a plurality of O-rings adapted to the valve rod are stacked in the installation groove, and a packing gland threadedly connected to the installation groove is arranged above the O-rings.

    5. A dynamic balance electric control valve according to claim 4, characterized in that a second spring is arranged between the packing gland and the O-ring.

    6. A dynamic balance electric control valve according to claim 5, characterized in that a sealing ring adapted to the valve rod is arranged inside the nut cover below the installation groove.

    7. A dynamic balance electric control valve according to claim 6, characterized in that the bottom of the sealing cover is provided with a thrust ring that is threadedly connected to the sealing cover and abuts against the bottom end of the valve cover.

    8. A dynamic balance electric regulating valve according to claim 1, characterized in that the top surface of the elastic sleeve is higher than the top surface of the filter cover.

    9. A dynamic balance electric control valve according to claim 8, characterized in that the filter cover is connected to the valve core through threads.