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  • ZRQW Intelligent Electric Cage-guided Control Valve

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ZRQW  Intelligent Electric Cage-guided Control Valve

ZRQW Intelligent Electric Cage-guided Control Valve

  • Model:ZRQW-16C/ZRQW-25C/ZRQW-40C/ZRQW-64C/ZRQW-16P/ZRQW-25P/ZRQW-40P/ZRQW-64P/ZRQW-16R/ZRQW-25R/ZRQW-40R/ZRQW-64R
  • Specification:DN25-DN500
  • Temperature:-30℃-75℃
  • Medium:Common fluids, etc.
  • Pressure:PN16,PN25,PN40,PN64
  • Connection method:flange
  • Driving method:Electric
  • Material:Cast Steel,Stainless Steel,Duplex Stainless Steel
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ZRQW Intelligent Electric Cage-guided Control ValveOverview

ZRQW  intelligent electric cage guided control valve is an industrial automation control unit composed of a new generation of intelligent electronic electric actuators and high-performance cage-guided balanced valve bodies. Integrating micro-processing technology and digital control systems, the valve can directly receive standard analog signals such as 4-20mA DC or 1-5V DC from DCS or PLC systems, as well as various fieldbus communication protocols. The actuator converts instructions into precise valve stem displacement via a built-in servo circuit, driving the balanced valve plug within the cage for linear movement. Due to the cage-guided design and pressure balance holes, medium unbalanced forces acting on the plug are effectively offset, providing excellent dynamic stability, large allowable pressure differentials, and superior noise reduction. It is a high-end intelligent control solution for handling high pressure drops and large flow conditions in process industries such as petroleum, chemicals, power, and metallurgy.

Product Image of ZRQW Series Intelligent Electric Cage Guided Control Valve

ZRQW Intelligent Electric Cage-guided Control ValveCharacteristic

1.Highly intelligent drive:Equipped with an intelligent all-electronic electric actuator featuring integrated servo amplification, logic judgment, and self-diagnosis functions. It supports a human-machine interface for non-intrusive field settings and is compatible with mainstream fieldbuses like Hart, Modbus, and Profibus.
2.Dynamic operational stability:The valve plug adopts a pressure-balanced structural design, significantly reducing the impact interference of medium flow velocity on the plug. This effectively eliminates high-frequency vibration and surging during operation, ensuring stable regulation under complex loads.
3.Large differential pressure capability:By utilizing the thrust offset mechanism of the balance holes, the actuator requires only small output torque to achieve precise control of high-pressure differential media, significantly improving the valve's resistance to cavitation and flashing under high pressure drop conditions.
4.Excellent guiding precision:Utilizing large-area cage side-guiding technology, it ensures precise axial alignment throughout the full stroke. This effectively reduces stem movement friction and lateral loads, significantly extending the service life of the seals.
5.Significant noise reduction:The throttling cage windows are designed specifically for fluid velocity control, effectively guiding the fluid and dissipating kinetic energy. Compared to traditional single/double-seated valves, it can reduce fluid noise by 10-20 decibels.
6.Intelligent comprehensive protection:The actuator features built-in dual-sensing protection for stroke and torque, including intelligent logic such as anti-stall auto-retreat, thermal overload protection, automatic phase correction, and fail-safe pre-setting (full open, full close, or stay-put) upon signal interruption.
7.Strong material adaptability:Valve bodies are available in materials such as cast steel (WCB), stainless steel (CF8/CF8M), and erosion-resistant high-temperature alloys (WC6/WC9). Internal cages and plugs can be hardened or Stellite-overlaid for superior erosion resistance.
8.Modular rapid maintenance:Featuring a top-entry disassembly structure, the actuator, bonnet, and core throttling components such as the cage, plug, and seat can be replaced modularly without removing the valve from the pipeline, greatly reducing maintenance downtime and costs.

ZRQW Intelligent Electric Cage-guided Control Valvestructure principle

Structural Drawing of ZRQW  Intelligent Electric Cage Guided Control Valve



List of Component Names and Materials

NameMaterial
Valve bodyCast Steel,Stainless Steel,Duplex Stainless Steel
Valve coverZG230-450, ZG1Cr18Ni9Ti
Valve core1Cr18Ni9Ti, Stellite alloy surfacing
Valve seat1Cr18Ni9Ti, Stellite alloy surfacing
PackingPTFE (Polytetrafluoroethylene), flexible graphite, stainless steel bellows
Push rod2Cr13, 1Cr18Ni9Ti
Valve stem2Cr13, 1Cr18Ni9Ti
Bushing2Cr13


ZRQW Intelligent Electric Cage-guided Control Valvetechnology parameter

Performance Specification Sheet

Performance Specification Sheet
Nominal Pressure1.62.54.06.4MPa
Strength test pressure2.43.86.09.6
Sealing test pressure1.762.84.47.04
Applicable Temperature-30-75



ZRQW Intelligent Electric Cage-guided Control Valvestandard size


Standard requirements for external dimensions

1. The structural length of the valve shall comply with the standard of GB/T12221

2. Connecting flanges according to GB/T17241.6 standard

Outline Drawing of ZRQW  Intelligent Electric Cage Guided Control Valve


Outline dimension table(Unit: mm)

Nominal Diameter253240506580100125150200
L PN16/40184220222254276298352410451600
L PN64210251251286311337394457508650
D225225225225255255288310310310
R177177177177177177177226226226
H1 PN16/40128152152160205205208273330364
H1 PN64/100140160160180210210220290340370
H3 PN16/40144172172180232232235300357391
H3 PN64/100156180180200237237247317367397
H2373495495495700700700725725725
H4459459459459520520520570570570
H5586873809098108123140168
H568758388100105125148170203
Weight PN16/40 (kg)121517183446547679100
Weight PN64/100 (kg)16192627436985120


Articles related to technology research and development
  • Dynamic balance electric control valve Patent

       The utility model provides a dynamically balanced electric regulating valve, which includes a valve body, a valve cover, a valve rod, a valve core installed inside the valve body and connected to the valve rod, and an actuator installed on the valve cover and connected to the top end of the valve rod. The valve body is internally provided with a water inlet chamber, a valve cavity, and a water outlet chamber in order towards the direction of medium flow. The valve core is in the shape of a bucket with its opening facing downwards. The valve core is located inside the valve cavity and is used for connecting or cutting off between the water inlet chamber and the valve cavity. The top of the valve core is provided with a through port for medium circulation. Above the through port, there is a filter cover detachably connected to the valve core. The valve rod is provided with a step, and the outside of the step is covered with an elastic sleeve that fits it. The top of the filter cover is provided with a fixing hole that fits the elastic sleeve. This utility model can filter the medium, is simple to install, time-saving, labor-saving, and can reduce the medium pressure inside the valve body, extending the service life of the valve core.

    1. A dynamic balance electric regulating valve, comprising a valve body, a valve cover, a valve rod, a valve core installed inside the valve body and connected to the valve rod, and an actuator installed on the valve cover and connected to the top end of the valve rod. Its characteristic lies in that the valve body is sequentially provided with an inlet chamber, a valve cavity, and an outlet chamber in the direction of medium flow. The valve core is in the shape of a bucket with an opening facing downwards. The valve core is located inside the valve cavity and is used for connecting or cutting off between the inlet chamber and the valve cavity. The top of the valve core is provided with a port for medium circulation. Above the port, there is a filter cover detachably connected to the valve core. The valve rod is provided with a step, and the outside of the step is covered with an elastic sleeve that fits it. The top of the filter cover is provided with a fixing hole that fits the elastic sleeve.

    2. A dynamic balance electric regulating valve according to claim 1, characterized in that the bottom of the valve body is provided with a downward-opening groove, which is connected to the valve cavity through a through hole. A bottom cover connected to the valve body is arranged below the groove, and a pressure relief mechanism is arranged inside the groove. The pressure relief mechanism comprises a force-receiving member, a pressure plate connected to the force-receiving member, and a first spring arranged below the pressure plate and abutting against the bottom cover. The force-receiving member comprises a flow diversion block protruding from the through hole and a connecting rod connected to the flow diversion block, and the connecting rod passes through the pressure plate and is locked and fixed by a nut.

    3. A dynamic balance electric regulating valve according to claim 2, characterized in that the top end of the pressure plate is pressed against the top wall of the groove, the bottom of the pressure plate is provided with a boss, and the top end of the first spring is sleeved on the boss.

    4. A dynamic balance electric control valve according to claim 1, characterized in that the valve rod is arranged through the valve cover, a sealing cover threadedly connected to the valve cover is sleeved on the valve rod, a convex ring abutting against the valve cover is arranged on the outer circumferential wall of the sealing cover, a nut cover threadedly connected to the sealing cover is arranged at the connection between the sealing cover and the valve rod, an installation groove is arranged at the connection between the nut cover and the valve rod, a plurality of O-rings adapted to the valve rod are stacked in the installation groove, and a packing gland threadedly connected to the installation groove is arranged above the O-rings.

    5. A dynamic balance electric control valve according to claim 4, characterized in that a second spring is arranged between the packing gland and the O-ring.

    6. A dynamic balance electric control valve according to claim 5, characterized in that a sealing ring adapted to the valve rod is arranged inside the nut cover below the installation groove.

    7. A dynamic balance electric control valve according to claim 6, characterized in that the bottom of the sealing cover is provided with a thrust ring that is threadedly connected to the sealing cover and abuts against the bottom end of the valve cover.

    8. A dynamic balance electric regulating valve according to claim 1, characterized in that the top surface of the elastic sleeve is higher than the top surface of the filter cover.

    9. A dynamic balance electric control valve according to claim 8, characterized in that the filter cover is connected to the valve core through threads.