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  • ZZG Electric High-Temperature and High-Pressure Wedge Gate Valve

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ZZG Electric High-Temperature and High-Pressure Wedge Gate Valve

ZZG Electric High-Temperature and High-Pressure Wedge Gate Valve

  • Model:ZZG-16C/ZZG-25C/ZZG-40C/ZZG-64C/ZZG-16P/ZZG-25P/ZZG-40P/ZZG-64P/ZZG-16R/ZZG-25R/ZZG-40R/ZZG-64R
  • Specification:DN50~600
  • Temperature:-30~560℃
  • Medium:Shut-off of high-temperature and high-pressure media such as steam, water, and petroleum
  • Pressure:PN1.6~6.4MPa
  • Connection method:Flange
  • Driving method:Electric
  • Material:Cast Steel,Stainless Steel,Duplex Stainless Steel
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ZZG Electric High-Temperature and High-Pressure Wedge Gate ValveOverview

ZZG series electric high-temperature and high-pressure wedge gate valve is a high-end industrial isolation device widely used in thermal power plants, petrochemicals, and metallurgical systems. This valve consists of a high-torque multi-turn electric actuator and a high-strength wedge gate valve body. Its core design utilizes the mechanical wedging force of the wedge-shaped gate to achieve a tight bi-directional seal under extreme temperature and pressure environments. Controlled by system commands, the actuator drives the stem and gate in a vertical reciprocating motion to achieve automated opening and closing of steam, hot water, and oil pipelines. With its superior pressure-bearing capacity and erosion resistance, the ZZG series is a critical isolation component for ensuring the long-term operation of high-load systems.

Product Image of ZZG Electric High-Temperature and High-Pressure Wedge Gate Valve

ZZG Electric High-Temperature and High-Pressure Wedge Gate ValveCharacteristic

1.Wedge gate for self-tightening seal:Utilizes a flexible wedge gate structure that combines mechanical wedging force with medium pressure compensation, ensuring zero leakage under extreme differential pressures and preventing seat scoring.
2.Alloy structure for extreme temperature and pressure:The body is made of premium cast steel or Cr-Mo alloy steel with sufficient wall thickness to withstand temperatures up to 560°C and pressures up to 16.0MPa.
3.Hard alloy sealing surfaces:The gate and seat sealing faces are hard-faced with Stellite cobalt-based alloy, providing excellent hot hardness and wear resistance against high-temperature steam erosion and scaling.
4.Powerful and reliable electric drive:Equipped with high-performance multi-turn electric actuators providing high torque and self-locking capabilities. Supports remote DCS control and local manual override for accurate response.
5.Optimized full-bore flow path:The full-bore design ensures minimal resistance to the medium, with a resistance coefficient similar to a straight pipe of the same diameter, significantly reducing system pressure drop and energy loss.
6.Double seal for enhanced safety:The stem seal uses high-performance flexible graphite packing and is equipped with a back-seat structure, ensuring zero external leakage and allowing for emergency packing replacement under pressure.
7.Intelligent protection and feedback:The actuator features built-in overload protection, torque sensing, and stroke limits. Accurate valve position feedback signals facilitate integration into complex industrial logic interlock systems.
8.Standardized design for easy maintenance:Manufactured according to international valve standards with high component interchangeability. Modular layout of wearing parts simplifies on-site inspection and routine maintenance tasks.

ZZG Electric High-Temperature and High-Pressure Wedge Gate Valvestructure principle

Structural Drawing of  ZZG Electric High-Temperature and High-Pressure Wedge Gate Valve


List of Component Names and Materials

Body & BonnetDisc & SeatStemStem NutPackingHandwheel
Carbon SteelHigh-quality carbon steel + Hard alloy or Stainless steelChromium stainless steelAluminum bronzeGraphite asbestos packingMalleable cast iron
Cr-Ni-Ti SteelStainless steel, Stainless steel + Hard alloyCr-Ni-Ti stainless steelAluminum bronzePTFE impregnated packingMalleable cast iron
Cr-Ni-Mo-Ti SteelStainless steel, Stainless steel + Hard alloyCr-Ni-Mo-Ti stainless steelAluminum bronzePTFE impregnated packingMalleable cast iron
Cr-Mo SteelAlloy steel + Hard alloyCr-Mo-Al steelAluminum bronzeFlexible asbestos + 33.4Malleable cast iron


ZZG Electric High-Temperature and High-Pressure Wedge Gate Valvetechnology parameter

Performance Specification Sheet


Performance Specification Sheet
Nominal Pressure1.62.54.06.4MPa
Strength test pressure2.43.86.09.6
Sealing test pressure1.762.84.47.04
Applicable Temperature-30~+560


ZZG Electric High-Temperature and High-Pressure Wedge Gate Valvestandard size

Standard requirements for external dimensions

1. The structural length of the valve shall comply with the standard of GB/T12221

2. Connecting flanges according to GB/T17241.6 standard


Outline Drawing of  ZZG Electric High-Temperature and High-Pressure Wedge Gate Valve

Outline dimension table(Unit:mm)

Nominal Diameter DNLL1H (1.6-16 MPa)H1 (1.6-16 MPa)L2H (1.6-16 MPa)H1 (1.6-16 MPa)H (1.6-16 MPa High Temp)H1 (1.6-16 MPa High Temp)H (1.6-16 MPa)H1 (1.6-16 MPa)H (1.6-16 MPa High Temp)H1 (1.6-16 MPa High Temp)Desuperheating Water Pipe Diameter CI
503001505202005658002001030200800260103026010
653401705402156508902151040215890285104028510
803801905552256509102251060225910305106030520
1004002155802508009502501100250950330110033020
1254302256202858009902851140285990380114038032
150450230650330800109033012403301090410124041032
200500260790355800116035513103551160435131043532
250550285850390800123039013803901230470138047032
300750295940480900137048015704801370580157058032
350850445990550900145055016505501450660165066040
40095055011207001000157070017707001570800177080050
50011306801660820100017808201980820-----


Articles related to technology research and development
  • soft-sealed gate valve patented

       The utility model discloses a novel soft-seal gate valve, which includes a valve body, a valve cover, a valve rod, a valve chamber, and a rubber-coated gate plate. The valve rod penetrates through the valve cover and is connected to the rubber-coated gate plate. The valve chamber includes a medium channel for medium circulation and a connecting chamber that is connected to the medium channel and corresponds to the valve cover. The rubber-coated gate plate is adapted to the connecting chamber and used to cut off or connect the medium channel. The medium channel includes an inlet end and an outlet end. Guide rails are arranged on the inner wall of the connecting chamber on both sides opposite to the rubber-coated gate plate. Both sides of the rubber-coated gate plate are provided with metal sliders, and the metal sliders are provided with sliding grooves that are adapted to the guide rails. Compared to existing soft-seal gate valves, the utility model has good sealing performance, convenient disassembly and assembly, and a long service life for the rubber-coated gate plate.

    1. A novel soft-seal gate valve comprises a valve body, a valve cover, a valve rod, a valve chamber, and a rubber-coated gate plate. The valve rod penetrates through the valve cover and is connected to the rubber-coated gate plate. The valve chamber includes a medium passage for medium circulation and a connecting chamber connected to the medium passage and corresponding to the valve cover. The rubber-coated gate plate is fitted to the connecting chamber and used to cut off or connect the medium passage. The medium passage includes an inlet end and an outlet end. The utility model is characterized in that guide rails are arranged on both sides of the rubber-coated gate plate on the inner wall of the connecting chamber, metal sliding blocks are arranged on both side walls of the rubber-coated gate plate, sliding grooves adapted to the guide rails are opened on the metal sliding blocks, a sealing groove is opened on the top of the valve cover in the axial direction relative to the valve rod, a clamping block is arranged at the opening of the sealing groove, at least three clamping blocks are arranged circumferentially at intervals relative to the central axis of the sealing groove, a sealing seat fitted to and sleeved on the valve rod is arranged inside the sealing groove, a fixed block corresponding to the rotational fit of the clamping block is arranged on the outer circumferential wall at the bottom of the sealing seat, a pressing block abutting against the top surface of the valve cover is arranged on the top of the sealing seat, and a rubber sleeve is sleeved on the top of the valve cover.

    2. A novel soft-seal gate valve according to claim 1, characterized in that a limit opening is provided at the position on the pressure block corresponding to the gap between two adjacent clamping blocks, a limit groove is provided on the end face of the pressure block, a thrust stopper is provided on the sealing seat, and the thrust stopper comprises a fixed disc adapted to the limit groove and a thrust block provided on the outer circumferential wall of the fixed disc and adapted to the limit opening.

    3. A novel soft seal gate valve according to claim 2, characterized in that a limiting block is arranged on the outer circumferential wall of the sealing seat at a position between two adjacent fixing blocks, and a clamping groove adapted to the limiting block is provided on the thrust block.

    4. A novel soft seal gate valve according to claim 1, characterized in that a stepped groove is provided in the valve body at the inlet end, and a filter screen is arranged inside the stepped groove.

    5. A novel soft-seal gate valve according to claim 4, characterized in that the side of the filter screen facing the inlet end is provided with a flow dividing device, which comprises a fixing ring that fits with interference with the inner wall of the stepped groove, a connecting column located on the central axis of the fixing ring, and a flow dividing plate connected to the fixing ring and the connecting column. The side of the stepped groove located on the inlet end facing the fixing ring is provided with an inner groove, and an elastic snap ring is arranged in the inner groove.

    6. A novel soft seal gate valve according to claim 5, characterized in that the side wall of the diverter plate facing the inlet end has a triangular cross-section.

    7. A novel soft seal gate valve according to claim 5, characterized in that one end of the connecting column facing the inlet end is hemispherical