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Q41TC Ceramic Ball Valve

Q41TC Ceramic Ball Valve

  • Model:Q41TC-10C/Q41TC-16C/Q41TC-10P/Q41TC-16P/Q41TC-10R/Q41TC-16R
  • Specification:DN15-DN200
  • Temperature:≤425℃
  • Medium: Corrosive media such as silicon powder, coal powder, powdered particles, hydrochloric acid, etc
  • Pressure:PN10,PN16
  • Connection method:Flange
  • Driving method:Manual, pneumatic, electric
  • Material:Cast steel + ceramic,Stainless steel + ceramic
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Q41TC Ceramic Ball ValveOverview

Q41TC Ceramic Ball Valve Overview

Q41TC ceramic ball valve is a wear-resistant and corrosion-resistant ball valve that uses special engineering ceramics as the key component material. The flow surface of its sphere, valve seat, and valve body cavity is usually made of high-performance ceramic materials such as alumina, zirconia, or silicon carbide, which have extremely high hardness and chemical inertness. The valve adopts flange connection and fixed ball or floating ball structure, which can be opened and closed by rotating the ball 90 degrees. It is designed to cope with extremely harsh working conditions. Suitable for industries such as thermal power generation, mining and metallurgy, chemical industry, coal chemical industry, and sewage treatment, it can effectively control slurries containing hard particles and fibers or strongly corrosive and highly abrasive media, providing reliable sealing and cutting functions with long service life.

Q41TC Ceramic Ball Valve Product Image

Q41TC Ceramic Ball ValveCharacteristic

Q41TC Ceramic Ball Valve Features

1. Excellent wear and corrosion resistance: The key components are made of high hardness and high wear resistant structural ceramic materials, which are second only to diamond in hardness and can effectively resist the erosion and wear of solid particles. At the same time, they have excellent corrosion resistance to most corrosive media such as acids, alkalis, and salts.

2. Long life and high reliability: The extremely low wear rate of ceramic materials significantly extends the service life of valves under harsh working conditions, reduces maintenance frequency and replacement costs, and improves the continuity and reliability of system operation.

3. Stable sealing performance: Using ceramic to ceramic hard sealing or a combination of ceramic and flexible materials for sealing, the sealing surface accuracy is high, and it can maintain good sealing effect even in media containing fine particles, with high leakage level.

4. Wide adaptability to working conditions: able to withstand high operating temperatures (depending on the specific ceramic material), suitable for a wide temperature range from low to high temperatures. Its design takes into account the dual requirements of pressure resistance and wear resistance.

5. Relatively easy maintenance: Although ceramic components have high hardness, some designs support convenient online or offline maintenance and component replacement for wear issues. The valve structure takes into account the brittle characteristics of ceramics and usually has explosion-proof protection measures.

Q41TC Ceramic Ball Valvestructure principle

Q41TC Ceramic Ball Valve Structure Diagram

Parts Name Material List

NO.NameMaterial
1BodyCarbon steel, stainless steel
2Ballengineering ceramics
3sealing ringengineering ceramics
4packinggraphite、PTFE
5Stem2Cr13、stainless steel


Q41TC Ceramic Ball Valvetechnology parameter
Performance Specification
Nominal Pressure1.0/1.6Mpa
Shell Test1.5/2.4
Seal Test1.1/1.76
Suitable Temp.≤425


Q41TC Ceramic Ball Valvestandard size

Dimensions Standard Requirements

1. The structural length of the valve shall conform to the standardGB/T 12221.

2. The connecting flange shall conform to the standard GB/T 9113.

Q41TC Ceramic Ball Valve View Drawing

Q41TC Ceramic Ball Valve Dimensions Table

ModelSizeDN
152025324050
Q41Tc-10CL130140150165180200
D95105115140150165
D1657585100110125
Q41Tc-16CL130140150165180200
D95105115140150165
D1657585100110125
ModelSizeDN
6580100125150200
Q41Tc-10CL220250280320360400
D185200220250285340
D1145160180210240295
Q41Te-16CL220250280320360400
D185200220250285340
D1145160180210240295


Articles related to technology research and development
  • Wafer-type ball valve patented

       The utility model provides a wafer-type float valve, which includes a valve body and a driving mechanism. The valve body is provided with a through medium channel in the axial direction, and is tubular in shape. It also includes a butterfly plate that fits and seals with the inner wall of the medium channel. The driving mechanism comprises a valve shaft that passes through the valve body and is connected to the butterfly plate, a valve rod connected to the outer end of the valve shaft in the radial direction, and a float ball connected to the valve rod. The valve rod is provided with a limit bolt that is threadedly connected to the valve body in the swinging direction. The butterfly plate can rotate relative to the valve body. The front end of the valve body at the inlet of the medium channel is provided with a filter screen, which is hollow and hemispherical in shape. The end face of the valve body opposite the filter screen is provided with an annular groove, and the open end of the filter screen is provided with a raised edge that is embedded in the annular groove. The utility model can filter the medium, is simple to install, time-saving, labor-saving, small in size, widely applicable, and can reduce the impact force of the medium on the butterfly plate.

    1. A double-clip type float valve, comprising a valve body and a driving mechanism. The valve body is provided with a through medium channel in the axial direction. It is characterized in that the valve body is tubular and further comprises a butterfly plate that fits and seals with the inner wall of the medium channel. The driving mechanism comprises a valve shaft passing through the valve body and connected to the butterfly plate, a valve rod connected to the outer end of the valve shaft in the radial direction, and a float connected to the valve rod. The valve rod is provided with a limit bolt threadedly connected to the valve body in the swinging direction. The butterfly plate is rotatable relative to the valve body. The front end of the valve body located at the inlet of the medium channel is provided with a filter screen. The filter screen is hollow and hemispherical. The end surface of the valve body opposite the filter screen is provided with an annular groove. The open end of the filter screen is provided with a convex edge embedded in the annular groove.

    2. A wafer-type float valve according to claim 1, characterized in that the valve rod penetrates one end of the valve shaft located outside the valve body, and is threadedly engaged with the valve rod through a nut to clamp the valve shaft and achieve positioning of the valve rod.

    3. A wafer-type ball valve according to claim 2, characterized in that a step is provided at the position on the valve shaft connected to the valve body, a groove is provided at the position on the outer circumferential wall of the valve body corresponding to the step, and a gland is sleeved on the valve shaft, which is threadably connected to the groove and abuts against the step.

    4. A wafer-type ball valve according to claim 3, characterized in that a sealing groove is provided on the side of the groove facing the butterfly plate, and a sealing ring sleeved on the valve shaft is arranged in the sealing groove.

    5. A wafer-type ball valve according to claim 1, characterized in that an inner groove is provided on the side wall within the annular groove, and an elastic snap ring, which is used to press the convex edge and is compatible with the inner groove, is provided within the annular groove.

    6. A wafer-type ball valve according to claim 5, characterized in that the bottom of the convex edge is provided with a plurality of protrusions arranged around the center of the filter screen, and the annular groove is provided with a limiting groove adapted to the protrusions.

    7. A wafer-type float valve according to claim 6, characterized in that the protrusion is hemispherical. 8. A wafer-type float valve according to claim 7, characterized in that a clamping groove is provided at the junction of the protrusion and the protruding edge, and a clamping block adapted to the clamping groove is provided at the opening of the limiting groove.