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Q41Y 3PCS Forged Steel Ball Valve

Q41Y 3PCS Forged Steel Ball Valve

  • Model:Q41Y-16C/Q41Y-40C/Q41Y-64P/Q41Y-100P/Q41Y-16P/Q41Y-40P
  • Specification:DN15-DN200
  • Temperature:≤400℃
  • Medium:Water, steam, petroleum products and similar liquids, gas
  • Pressure:PN16,PN40,PN100,PN64
  • Connection method:Flange
  • Driving method:Manual, pneumatic, electric
  • Material:forged steel, forged stainless steel
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Q41Y 3PCS Forged Steel Ball ValveOverview

Q41Y 3PCS Forged Steel Ball Valve Overview

Q41Y three piece forged steel ball valve is a high-pressure resistant ball valve composed of a forged steel valve body and three bolted connections. The valve body and components are usually made of forged steel materials such as A105, F304/F316, which obtain a dense structure through forging processes and have higher mechanical strength and pressure bearing capacity. The core seal adopts a three-dimensional hard sealing structure with spherical surface welding or spraying hard alloy (such as Stellite alloy), and the valve seat is made of metal or reinforced graphite, which can maintain sealing stability under high temperature, high pressure and frequent operation. This valve is designed to comply with high standard specifications such as API and ASME, with a nominal pressure of up to Class 1500. It is widely used in key pipelines such as petrochemicals, oil and gas extraction, power plants, and refining, and is suitable for reliable cutoff of harsh working conditions such as water, steam, oil products, and natural gas.

Q41Y 3PCS Forged Steel Ball Valve Product Image

Q41Y 3PCS Forged Steel Ball ValveCharacteristic

Q41Y 3PCS Forged Steel Ball Valve Features

1. Excellent high pressure and high temperature performance: The overall forged steel valve body has a dense structure, no casting defects, excellent mechanical properties, and can reliably withstand harsh working conditions such as high pressure, high temperature, and frequent pressure fluctuations, with high safety.

2. Hard metal sealing is wear-resistant and durable: The ball and valve seat are sealed with hard alloy or metal reinforced PTFE/graphite, which is resistant to erosion and high temperature, suitable for high temperature and media with small particles, and has a long service life.

3. Convenient maintenance of the three piece structure: The valve body is composed of a middle valve body and two end connecting bodies that are fastened by bolts. The middle chamber can be easily disassembled without completely removing it from the pipeline, making it easy to quickly inspect, clean or replace internal sealing components, greatly reducing maintenance costs and time.

4. Reliable connection and strong adaptability: The standard configuration is flange connection, and welding ends can also be provided according to demand. Compact and sturdy structure, some models support fully welded valve body design, suitable for underground or environments with extremely high leakage requirements.

5. Fireproof and bidirectional sealing design: usually in compliance with API 607/API 6FA fire testing standards, it can still ensure a certain degree of sealing through metal assisted sealing even when the soft seal fails. Most designs are bi-directional seals that are not restricted by the flow direction of the medium.

Q41Y 3PCS Forged Steel Ball Valvestructure principle

Q41Y 3PCS Forged Steel Ball Valve Structure Diagram

Parts Name Material List

NO.NameMaterial
1BodyCarbon steel, stainless steel
2Ballstainless steel
3sealing ringSpray welding, overlay welding, hard alloy
4填料packingflexible graphite
5阀杆Stem2Cr13、stainless steel


Q41Y 3PCS Forged Steel Ball Valvetechnology parameter
性能规范表Performance Specification
公称压力Nominal Pressure1.6/4/6.4/10МПа
强度试验压力Shell Test2.4/6/9.6/15
密封试验压力Seal Test1.76/6.6/7.04/16.5
适用温度Suitable Temp.≤400


Q41Y 3PCS Forged Steel Ball Valvestandard size

Dimensions Standard Requirements

1. The structural length of the valve shall conform to the standardGB/T 12221.

2. The connecting flange shall conform to the standard GB/T 9113.

Q41Y 3PCS Forged Steel Ball Valve View Drawing

Q41Y 3PCS Forged Steel Ball Valve Dimensions Table

PNSIZE公称尺寸DN
1520253240506580100125150200
16、20L108117127140165178191203229356394457
L1140152165178190.5216241283305381457521
M5963759595107142152178252272342
40、50L140152165178190.5216241283305381403502
L1140152165178190.5216241283305381--
M5963759595107142152178252272342
100L165190.5216178241292330356406/432-559660
L1165190.5216178241292330356406/432-559660
M5963759595167180198198---


Articles related to technology research and development
  • Wafer-type ball valve patented

       The utility model provides a wafer-type float valve, which includes a valve body and a driving mechanism. The valve body is provided with a through medium channel in the axial direction, and is tubular in shape. It also includes a butterfly plate that fits and seals with the inner wall of the medium channel. The driving mechanism comprises a valve shaft that passes through the valve body and is connected to the butterfly plate, a valve rod connected to the outer end of the valve shaft in the radial direction, and a float ball connected to the valve rod. The valve rod is provided with a limit bolt that is threadedly connected to the valve body in the swinging direction. The butterfly plate can rotate relative to the valve body. The front end of the valve body at the inlet of the medium channel is provided with a filter screen, which is hollow and hemispherical in shape. The end face of the valve body opposite the filter screen is provided with an annular groove, and the open end of the filter screen is provided with a raised edge that is embedded in the annular groove. The utility model can filter the medium, is simple to install, time-saving, labor-saving, small in size, widely applicable, and can reduce the impact force of the medium on the butterfly plate.

    1. A double-clip type float valve, comprising a valve body and a driving mechanism. The valve body is provided with a through medium channel in the axial direction. It is characterized in that the valve body is tubular and further comprises a butterfly plate that fits and seals with the inner wall of the medium channel. The driving mechanism comprises a valve shaft passing through the valve body and connected to the butterfly plate, a valve rod connected to the outer end of the valve shaft in the radial direction, and a float connected to the valve rod. The valve rod is provided with a limit bolt threadedly connected to the valve body in the swinging direction. The butterfly plate is rotatable relative to the valve body. The front end of the valve body located at the inlet of the medium channel is provided with a filter screen. The filter screen is hollow and hemispherical. The end surface of the valve body opposite the filter screen is provided with an annular groove. The open end of the filter screen is provided with a convex edge embedded in the annular groove.

    2. A wafer-type float valve according to claim 1, characterized in that the valve rod penetrates one end of the valve shaft located outside the valve body, and is threadedly engaged with the valve rod through a nut to clamp the valve shaft and achieve positioning of the valve rod.

    3. A wafer-type ball valve according to claim 2, characterized in that a step is provided at the position on the valve shaft connected to the valve body, a groove is provided at the position on the outer circumferential wall of the valve body corresponding to the step, and a gland is sleeved on the valve shaft, which is threadably connected to the groove and abuts against the step.

    4. A wafer-type ball valve according to claim 3, characterized in that a sealing groove is provided on the side of the groove facing the butterfly plate, and a sealing ring sleeved on the valve shaft is arranged in the sealing groove.

    5. A wafer-type ball valve according to claim 1, characterized in that an inner groove is provided on the side wall within the annular groove, and an elastic snap ring, which is used to press the convex edge and is compatible with the inner groove, is provided within the annular groove.

    6. A wafer-type ball valve according to claim 5, characterized in that the bottom of the convex edge is provided with a plurality of protrusions arranged around the center of the filter screen, and the annular groove is provided with a limiting groove adapted to the protrusions.

    7. A wafer-type float valve according to claim 6, characterized in that the protrusion is hemispherical. 8. A wafer-type float valve according to claim 7, characterized in that a clamping groove is provided at the junction of the protrusion and the protruding edge, and a clamping block adapted to the clamping groove is provided at the opening of the limiting groove.