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ZDLQ Electronic Electric Three-way Mixing Control Valve

ZDLQ Electronic Electric Three-way Mixing Control Valve

  • Model:ZDLQ-16C/ZDLQ-25C/ZDLQ-40C/ZDLQ-64C/ZDLQ-16P/ZDLQ-25P/ZDLQ-40P/ZDLQ-64P//ZDLQ-16R/ZDLQ-25R/ZDLQ-40R/ZDLQ-64R
  • Specification:DN25-DN300
  • Temperature:-60~450℃
  • Medium:Common fluids, etc.
  • Pressure:PN16,PN25,PN40,PN64
  • Connection method:flange
  • Driving method:Electric
  • Material:Cast Steel,Stainless Steel,Duplex Stainless Steel
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ZDLQ Electronic Electric Three-way Mixing Control ValveOverview

ZDLQ  electronic electric three-way mixing control valve is an industrial automation control valve consisting of an electronic electric actuator and a three-way mixing globe-style valve body. This valve integrates advanced servo control technology, eliminating the need for an external servo amplifier as it can directly receive 4-20mA DC or 1-5V DC standard analog signals from control systems such as PLC or DCS. The actuator, through its built-in electronic module, efficiently converts electrical energy into linear displacement to drive the valve stem, moving the three-way valve plug accurately between the seats. This real-time adjustment of the flow proportion of the two inlet media enables fluid mixing, heat exchange temperature control, or concentration adjustment. Due to its unique "two-inlet and one-outlet" structural design, this valve can replace two single-seated control valves in heat exchange systems, significantly reducing pipeline complexity while enhancing system regulation stability and economic efficiency.

Product Image of ZDLQ Electronic Electric Three-way Mixing Control Valve

ZDLQ Electronic Electric Three-way Mixing Control ValveCharacteristic

1.Electronic integrated drive:Equipped with an integrated electronic electric actuator with a built-in servo system and position feedback module, simplifying system wiring and reducing space requirements without an external control box.
2.Efficient mixing regulation logic:The valve body features a structure with two inlets (Ports A and B) and one outlet (Port C). By moving the plug up and down, the openings of the two inlets are changed synchronously to achieve precise fluid proportion mixing, ideal for automatic temperature control systems.
3.Optimized pipeline design:A single three-way mixing valve achieves the mixing function of two single-seated control valves, effectively reducing installation space, the number of pipe elbows and connectors, and lowering the initial system investment cost.
4.Strong regulation stability:Utilizing a plug-guiding structure, the flow path design complies with fluid dynamics principles. Under mixing conditions, pressure fluctuations from the two inlets are more easily stabilized after mixing within the valve, effectively avoiding fluid impact and vibration during regulation.
5.Agile and precise response:The actuator features high resolution and a minimal dead zone, accurately capturing small control signal fluctuations and executing valve position compensation instantly to ensure minimal error in the mixed medium's temperature or pressure.
6.Intelligent safety protection:The actuator includes overload, stall, and over-temperature protection. In the event of signal interruption or power failure, a preset position (such as maintaining the mixing ratio or full shut-off of a single path) can be selected based on process safety needs.
7.Material and environmental adaptability:Body materials include cast steel, stainless steel, and various special alloy steels, compatible with hot/cold water, heat exchange steam, lubricants, and various chemical media across HVAC, power, and chemical heat exchange stations.
8.Easy maintenance and low cost:The structural design is compact, and internal parts undergo hardening for high wear resistance. Due to the modular design, inspection and replacement of seals and the valve plug do not require dismantling the entire pipeline, significantly improving maintenance efficiency
.

ZDLQ Electronic Electric Three-way Mixing Control Valvestructure principle

Structural Drawing of ZDLQ Electronic Electric Three-way Mixing Control Valve

List of Component Names and Materials

NameMaterial
Valve bodyCast Steel,Stainless Steel,Duplex Stainless Steel
BonnetHT200, ZG230-450, ZG1Cr18Ni9Ti
Valve core1Cr18Ni9Ti, Stellite alloy surfacing
Valve seat1Cr18Ni9Ti, Stellite alloy surfacing
PackingPTFE, flexible graphite, stainless steel bellows
Push rod2Cr13
Bush2Cr13


ZDLQ Electronic Electric Three-way Mixing Control Valvetechnology parameter

Performance Specification Sheet

Performance Specification Sheet
Nominal Pressure1.62.54.06.4MPa
Strength test pressure2.43.86.09.6
Sealing test pressure1.762.84.47.04
Applicable Temperature-60-450


ZDLQ Electronic Electric Three-way Mixing Control Valvestandard size

Standard requirements for external dimensions

1. The structural length of the valve shall comply with the standard of GB/T12221

2. Connecting flanges according to GB/T17241.6 standard


Outline Drawing of ZDLQ Electronic Electric Three-way Mixing Control Valve

Outline dimension table(Unit: mm)

Nominal Diameter(DN)253240506580100125150200250300
Flange Distance(L)PN16185200220250275300350410450550670770
PN40190210230255285310355425460560690795
PN64200210235265295320370400475570752819
Room temperature valve coverH1PN1668870484888311491174117613041329138520802200
PN4070872486890311591194121613341371145520802200
PN6470872486890311591194121613341371145521202460
Medium Temp Type Bonnet H1+200+250+320+350
H2PN16140150160180200222220270280306474584
PN401401501601802002222202740280306
PN64diversion160170180200220242260300322376
confluence160170180200220242260325322376
H38790
фD225257310
Flange StandardGB:1.6、2.5、4.0、6.4Mpa ANSI:150、300、600Lb JIS:10K、20K、30K


Articles related to technology research and development
  • Dynamic balance electric control valve Patent

       The utility model provides a dynamically balanced electric regulating valve, which includes a valve body, a valve cover, a valve rod, a valve core installed inside the valve body and connected to the valve rod, and an actuator installed on the valve cover and connected to the top end of the valve rod. The valve body is internally provided with a water inlet chamber, a valve cavity, and a water outlet chamber in order towards the direction of medium flow. The valve core is in the shape of a bucket with its opening facing downwards. The valve core is located inside the valve cavity and is used for connecting or cutting off between the water inlet chamber and the valve cavity. The top of the valve core is provided with a through port for medium circulation. Above the through port, there is a filter cover detachably connected to the valve core. The valve rod is provided with a step, and the outside of the step is covered with an elastic sleeve that fits it. The top of the filter cover is provided with a fixing hole that fits the elastic sleeve. This utility model can filter the medium, is simple to install, time-saving, labor-saving, and can reduce the medium pressure inside the valve body, extending the service life of the valve core.

    1. A dynamic balance electric regulating valve, comprising a valve body, a valve cover, a valve rod, a valve core installed inside the valve body and connected to the valve rod, and an actuator installed on the valve cover and connected to the top end of the valve rod. Its characteristic lies in that the valve body is sequentially provided with an inlet chamber, a valve cavity, and an outlet chamber in the direction of medium flow. The valve core is in the shape of a bucket with an opening facing downwards. The valve core is located inside the valve cavity and is used for connecting or cutting off between the inlet chamber and the valve cavity. The top of the valve core is provided with a port for medium circulation. Above the port, there is a filter cover detachably connected to the valve core. The valve rod is provided with a step, and the outside of the step is covered with an elastic sleeve that fits it. The top of the filter cover is provided with a fixing hole that fits the elastic sleeve.

    2. A dynamic balance electric regulating valve according to claim 1, characterized in that the bottom of the valve body is provided with a downward-opening groove, which is connected to the valve cavity through a through hole. A bottom cover connected to the valve body is arranged below the groove, and a pressure relief mechanism is arranged inside the groove. The pressure relief mechanism comprises a force-receiving member, a pressure plate connected to the force-receiving member, and a first spring arranged below the pressure plate and abutting against the bottom cover. The force-receiving member comprises a flow diversion block protruding from the through hole and a connecting rod connected to the flow diversion block, and the connecting rod passes through the pressure plate and is locked and fixed by a nut.

    3. A dynamic balance electric regulating valve according to claim 2, characterized in that the top end of the pressure plate is pressed against the top wall of the groove, the bottom of the pressure plate is provided with a boss, and the top end of the first spring is sleeved on the boss.

    4. A dynamic balance electric control valve according to claim 1, characterized in that the valve rod is arranged through the valve cover, a sealing cover threadedly connected to the valve cover is sleeved on the valve rod, a convex ring abutting against the valve cover is arranged on the outer circumferential wall of the sealing cover, a nut cover threadedly connected to the sealing cover is arranged at the connection between the sealing cover and the valve rod, an installation groove is arranged at the connection between the nut cover and the valve rod, a plurality of O-rings adapted to the valve rod are stacked in the installation groove, and a packing gland threadedly connected to the installation groove is arranged above the O-rings.

    5. A dynamic balance electric control valve according to claim 4, characterized in that a second spring is arranged between the packing gland and the O-ring.

    6. A dynamic balance electric control valve according to claim 5, characterized in that a sealing ring adapted to the valve rod is arranged inside the nut cover below the installation groove.

    7. A dynamic balance electric control valve according to claim 6, characterized in that the bottom of the sealing cover is provided with a thrust ring that is threadedly connected to the sealing cover and abuts against the bottom end of the valve cover.

    8. A dynamic balance electric regulating valve according to claim 1, characterized in that the top surface of the elastic sleeve is higher than the top surface of the filter cover.

    9. A dynamic balance electric control valve according to claim 8, characterized in that the filter cover is connected to the valve core through threads.