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VK Ultra-Compact Electric Control Valve

VK Ultra-Compact Electric Control Valve

  • Model:VK3100-10T/VK3100-16T/VK3100-25T
  • Specification:PN20~PN25
  • Temperature:-20~200℃
  • Medium:Common fluids, gas-phase media, light oils, low-pressure steam, corrosive fluids
  • Pressure:PN10~PN25
  • Connection method:Threaded
  • Driving method:Electric
  • Material:brass
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VK Ultra-Compact Electric Control ValveOverview

TheVK ultra-compact electric control valve is a precision industrial control unit consisting of a highly integrated miniature electronic actuator and a compact regulating valve body. This valve is specifically engineered for conditions with restricted installation space, requirements for high-resolution regulation, and small flow rates. By receiving standard 4-20mA DC or 0-10V DC signals from control systems, the integrated servo system drives the stem to move the plug with high precision, thereby adjusting the fluid flow area in real-time. With dimensions significantly smaller than conventional valves (typically over 50% weight reduction), the ZP series is widely used in laboratory equipment, medical instruments, fine chemical dosing systems, and light-duty HVAC terminal controls.

Product Image of VK Ultra-Compact Electric Control Valve

VK Ultra-Compact Electric Control ValveCharacteristic

1. Ultra-compact design:The overall structure is extremely optimized for space, greatly reducing height and weight. This allows the valve to be easily arranged in narrow equipment compartments or dense piping groups, significantly improving space utilization.
2.High-precision proportional regulation:The valve plug is precision-ground to provide an excellent flow characteristic curve. With high positioning resolution and a minimal dead zone, it captures and responds to minute signal fluctuations, ensuring stable process parameters.
3.Intelligent integrated control module:The actuator features built-in electronic servo circuitry, eliminating the need for external amplifiers. It supports non-intrusive stroke setting and self-diagnosis, offering strong anti-interference performance for automated systems.
4.Flexible connection options:Available with internal/external threads, small flanges, compression fittings, or quick-release connections. The flexible interface design simplifies installation across various instrumentation networks.
5.Smooth operation and low noise:The transmission uses high-precision gear sets and damping technology to ensure smooth plug displacement. It effectively suppresses tremors and hydrodynamic noise during regulation, meeting silent environment requirements.
6.Mechanical self-locking and protection:The transmission mechanism provides inherent mechanical self-locking, firmly holding the valve position during power loss. Built-in overload and thermal protection logic prevent motor damage caused by accidental stalling.
7.Wide material adaptability:Body materials include brass, stainless steel (304/316L), or engineering plastics. Internals can be hardened to handle clean water, gases, oils, and general corrosive fluids.
8.Low energy consumption:Optimized control algorithms and high-efficiency motors ensure minimal power consumption during standby and operation, aligning with energy-saving industrial design concepts.

VK Ultra-Compact Electric Control Valvestructure principle

Structural Drawing of VK Ultra-Compact Electric Control Valve


List of Component Names and Materials

Body, Core, and Stem Materials
Brass
Sealing Materials
Double V-type and O-ring combination
PTFE (Polytetrafluoroethylene) sealing sleeve
V-type graphite packing


VK Ultra-Compact Electric Control Valvetechnology parameter

Performance Specification Sheet


Performance Specification Sheet
Nominal Pressure1.01.62.5MPa
Strength test pressure1.52.43.8
Sealing test pressure1.11.762.8
Applicable Temperature-20-200


VK Ultra-Compact Electric Control Valvestandard size


Standard requirements for external dimensions

1. The structural length of the valve shall comply with the standard of GB/T12221

2. Connecting flanges according to GB/T17241.6 standard

Outline  Drawing of VK Ultra-Compact Electric Control Valve

Outline dimension table

Nominal Diameter (mm)2025
ZG3/4"1"
L181184
L1110110
B1616
D105115
D17585
H (Standard type)390410
H (Heat-dissipation type)add 150mm to the standard height (H).add 150mm to the standard height (H).


Articles related to technology research and development
  • Dynamic balance electric control valve Patent

       The utility model provides a dynamically balanced electric regulating valve, which includes a valve body, a valve cover, a valve rod, a valve core installed inside the valve body and connected to the valve rod, and an actuator installed on the valve cover and connected to the top end of the valve rod. The valve body is internally provided with a water inlet chamber, a valve cavity, and a water outlet chamber in order towards the direction of medium flow. The valve core is in the shape of a bucket with its opening facing downwards. The valve core is located inside the valve cavity and is used for connecting or cutting off between the water inlet chamber and the valve cavity. The top of the valve core is provided with a through port for medium circulation. Above the through port, there is a filter cover detachably connected to the valve core. The valve rod is provided with a step, and the outside of the step is covered with an elastic sleeve that fits it. The top of the filter cover is provided with a fixing hole that fits the elastic sleeve. This utility model can filter the medium, is simple to install, time-saving, labor-saving, and can reduce the medium pressure inside the valve body, extending the service life of the valve core.

    1. A dynamic balance electric regulating valve, comprising a valve body, a valve cover, a valve rod, a valve core installed inside the valve body and connected to the valve rod, and an actuator installed on the valve cover and connected to the top end of the valve rod. Its characteristic lies in that the valve body is sequentially provided with an inlet chamber, a valve cavity, and an outlet chamber in the direction of medium flow. The valve core is in the shape of a bucket with an opening facing downwards. The valve core is located inside the valve cavity and is used for connecting or cutting off between the inlet chamber and the valve cavity. The top of the valve core is provided with a port for medium circulation. Above the port, there is a filter cover detachably connected to the valve core. The valve rod is provided with a step, and the outside of the step is covered with an elastic sleeve that fits it. The top of the filter cover is provided with a fixing hole that fits the elastic sleeve.

    2. A dynamic balance electric regulating valve according to claim 1, characterized in that the bottom of the valve body is provided with a downward-opening groove, which is connected to the valve cavity through a through hole. A bottom cover connected to the valve body is arranged below the groove, and a pressure relief mechanism is arranged inside the groove. The pressure relief mechanism comprises a force-receiving member, a pressure plate connected to the force-receiving member, and a first spring arranged below the pressure plate and abutting against the bottom cover. The force-receiving member comprises a flow diversion block protruding from the through hole and a connecting rod connected to the flow diversion block, and the connecting rod passes through the pressure plate and is locked and fixed by a nut.

    3. A dynamic balance electric regulating valve according to claim 2, characterized in that the top end of the pressure plate is pressed against the top wall of the groove, the bottom of the pressure plate is provided with a boss, and the top end of the first spring is sleeved on the boss.

    4. A dynamic balance electric control valve according to claim 1, characterized in that the valve rod is arranged through the valve cover, a sealing cover threadedly connected to the valve cover is sleeved on the valve rod, a convex ring abutting against the valve cover is arranged on the outer circumferential wall of the sealing cover, a nut cover threadedly connected to the sealing cover is arranged at the connection between the sealing cover and the valve rod, an installation groove is arranged at the connection between the nut cover and the valve rod, a plurality of O-rings adapted to the valve rod are stacked in the installation groove, and a packing gland threadedly connected to the installation groove is arranged above the O-rings.

    5. A dynamic balance electric control valve according to claim 4, characterized in that a second spring is arranged between the packing gland and the O-ring.

    6. A dynamic balance electric control valve according to claim 5, characterized in that a sealing ring adapted to the valve rod is arranged inside the nut cover below the installation groove.

    7. A dynamic balance electric control valve according to claim 6, characterized in that the bottom of the sealing cover is provided with a thrust ring that is threadedly connected to the sealing cover and abuts against the bottom end of the valve cover.

    8. A dynamic balance electric regulating valve according to claim 1, characterized in that the top surface of the elastic sleeve is higher than the top surface of the filter cover.

    9. A dynamic balance electric control valve according to claim 8, characterized in that the filter cover is connected to the valve core through threads.