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KB1SD General type-2stair worm gear unit

KB1SD General type-2stair worm gear unit

  • Model:KB1SD
  • Specification:8000~80000N.m
  • Temperature:-20~80℃
  • Medium:
  • Pressure:速比(Gear Ratio)217:1~1328:1
  • Connection method:
  • Driving method:worm gear
  • Material:Cast Iron,Ductile Iron
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KB1SD General type-2stair worm gear unitOverview

The KB1SD General type-2stair two-stage worm gear unit is an industrial-grade heavy-duty power transmission terminal that builds upon the KB1S design by integrating a manual handwheel operation mechanism and an optimized high-ratio gear set. It is specifically designed for applications requiring extremely high reduction ratios, dual redundant self-locking safety, and on-site manual adjustment or emergency operation capability – such as large valve actuation, water gate hoists, crane positioning systems, mining hoists, and automated warehouse stackers. The housing is made of high-strength ductile iron. The drivetrain consists of a first-stage and a second-stage worm gear pair, matched to deliver a larger total reduction ratio with 15-20% higher output torque density than conventional two-stage units. A low-ratio handwheel is integrated at the output shaft opposite side or input side (depending on configuration), combined with a bidirectional clutch or decoupling mechanism. This allows manual drive or fine adjustment during power outages or emergency situations, achieving a true 5-in-1 integration of “high reduction, ultra-high torque, double self-locking, and dual manual/electric drive”.

Product Image of KB1SD General type-2stair worm gear unit

KB1SD General type-2stair worm gear unitCharacteristic

1. Dedicated High-Ratio Gear Configuration : For the KB1SD model, the first and second stage worm pairs are arranged with special high reduction ratios (typical total i = 1500:1, 2500:1, 4000:1, etc.), delivering output speeds as low as 0.05 rpm – ideal for extreme low-speed heavy loads and extremely high positioning holding torque.

2. Integrated Handwheel with Clutch : Standard with a handwheel (foldable optional) and an internal bidirectional clutch or sliding key decoupling mechanism. During electric drive, the handwheel remains stationary. In manual mode, the motor is disengaged via a fork or worm shaft end, enabling safe, light-force manual operation with optimized torque amplification (operation force < 200 N).

3. Enhanced Dual Self-Locking : Both worm stages use a high lead angle combined with low-friction materials, providing extremely reliable back-self-locking at high ratios. The handwheel, when released in manual mode, holds the load without an additional brake.

4. High-Rigidity Housing & Reinforced Bearings : Housing wall thickness and ribbing are strengthened for high-ratio duty. Input, intermediate, and output shafts are supported by heavy-duty tapered roller bearings, increasing radial load capacity by 30% to withstand frequent reversals and shock loads.

5. Handwheel Protection & Position Indication : The handwheel rim features anti-slip rubber coating. Optional mechanical pointer or dial provides approximate output shaft angle or opening, facilitating quick field inspection of valve or mechanism status.

6. Long-Life Sealing & Wide-Temperature Lubrication : All shaft ends have imported FKM double-lipped seals; an additional dust seal is added on the handwheel input shaft. Pre-filled with wide-temperature synthetic extreme-pressure gear oil (ISO VG460 or synthetic hydrocarbon), suitable for -20°C to +80°C, with oil change interval up to 12,000 hours.

KB1SD General type-2stair worm gear unitstructure principle

Structural Drawing of KB1SD General type-2stair worm gear unit

List of Component Names and Materials


No.NameQtyMaterial
1End Cover2ASTM A216 WCB
2Tapered Roller Bearing2ASTM A295 52100
3Worm1ASTM 1045
4Indicator Dial1ASTM A576 1025+Zn
5Oil Seal1NBR
6Worm Gearbox Cover1ASTM A216 WCB
7Worm Gearbox1ASTM A216 WCB
8O-ring1NBR
9Worm Gear1ASTM A536 65-45-12
10Spline Nut1ASTM 1045
11Retaining Ring for Bore1CM65

Material Specification for Turbine Unit

CategoryComponentCast Iron StandardHigh TemperatureCast Steel StandardLow TemperatureUltra-low Temp & Corrosive
Worm GearboxTemp: -20~80℃Temp: -20~180℃Temp: -20~80℃Temp: -40~80℃Temp: -60~80℃
Worm Gear HousingGB/T 1348 QT450-10GB/T 1348 QT450-10ASTM A216 WCBASTM A352 LCBASTM A352 LCC
Worm Gear CoverGB/T 1348 QT450-10GB/T 1348 QT450-10ASTM A216 WCBASTM A352 LCBASTM A352 LCC
Base PlateGB/T 1348 QT450-10GB/T 1348 QT450-10ASTM A216 WCBASTM A352 LCBASTM A352 LCC
Worm WheelGB/T 1348 QT600-3GB/T 1348 QT600-3GB/T 1348 QT600-3GB/T 1348 QT600-3GB/T 1348 QT600-3
Worm ShaftGB/T 3077 20CrMnTiGB/T 3077 20CrMnTiGB/T 3077 20CrMnTiGB/T 3077 20CrMnTiGB/T 3077 20CrMnTi
Shaft SleeveComposite MaterialCopper AlloyComposite MaterialComposite MaterialComposite Material
Carbon Steel + PTFECarbon Steel + PTFECarbon Steel + PTFECarbon Steel + PTFE
BearingCommercial Bearing SteelCommercial Bearing SteelCommercial Bearing SteelCommercial Bearing SteelCommercial Bearing Steel
Indicator NeedleA3 Stamping + Plastic SprayingA3 Stamping + Plastic SprayingA3 Stamping + Plastic SprayingA3 Stamping + Plastic SprayingA3 Stamping + Plastic Spraying
Adjusting ScrewClass 8.8Class 8.8Class 8.8Class 8.8Class 8.8
SealsNBR 70 -30~100℃FKM 70 -20~200℃NBR 70 -30~100℃VMQ 60 -60~200℃VMQ 60 -60~200℃
GreaseLithium-based GreaseHigh-temp GreaseLithium-based GreaseLow/High-temp GreaseAviation Grease
-20~120℃-30~200℃-20~120℃-50~180-70~180℃
BoltClass 8.8Class 8.8Class 8.8Class 8.8Class 8.8
GearsMulti-stage HousingGB/T 1348 QT450-10GB/T 1348 QT450-10ASTM A216 WCBASTM A352 LCBASTM A352 LCB
Multi-stage CoverGB/T 1348 QT450-10GB/T 1348 QT450-10ASTM A216 WCBASTM A352 LCBASTM A352 LCB
Gear DiscGB/T 699 45GB/T 699 45GB/T 3077 40CrGB/T 3077 40CrGB/T 3077 40Cr
Gear ShaftGB/T 699 45GB/T 3077 40CrGB/T 3077 40CrGB/T 3077 40CrGB/T 3077 40Cr
Worm ShaftGB/T 1220 2Cr13GB/T 1220 2Cr13GB/T 1220 2Cr13GB/T 1220 2Cr13GB/T 1220 2Cr13


KB1SD General type-2stair worm gear unittechnology parameter

Technical Data Sheet


MODELGear RatioMax Stem Diameter (mm)Mounting StandardMax Output Torque (N.m)Max Output Torque (Kgf.m)M.A. (±10%)Weight (Kg)
KB-04-1SD217:180 (22X14)F-2580008164365
KB-05-1SD260:1105 (28X16)F-3015000153052110
KB-06-1SD290:1115 (32X18)F-3518000183656130
KB-07-1SD432:1140 (36X20)F-4028000285780160
KB-08-1SD518:1155 (40X22)F-4853000540898.4260
KB-09-1SD1328:1170 (45X25)F-60800008163199.2480


KB1SD General type-2stair worm gear unitstandard size

Standard requirements for external dimensions

Design Standard: ISO 5211 Technical Specification

Protection Class: IP65

Flange Standard: ISO 5210

Outline Dimensions with Electric Actuator Connection

Outline Dimensions with Locking Device

Outline Drawing of KB1SD General type-2stair worm gear unit

Outline dimension table(Unit: mm)


ModelTypeFlange SizeΦD1D2Thread Specs (N-H-DP)ΦD3HH1H2KK1K2K3LL1L2ΦPDKeyHandWheelΦM
KB-01-1SPAF-141001404-M16-241754752308945582659217035216X6350
KB-02-1SPAF-161301654-M20-30210592270108636236511322535216X6400
KB-03-1SPB(F-20)1402058-M16-242505111303110576037712523735216X6450
KB-04-1SPBF-252002548-M16-2430051453731408010041515527540288X7500
KB-05-1SPBF-302302988-M20-3035051604201407010246019730040288X7600
KB-06-1SPBF-352603568-M30-4541552004951799011254023036540288X7700
KB-07-1SPBF-403004068-M36-54475822557018810014065026449840288X7600
KB-08-1SPCF-4837048312-M36-54560827066220310015571330051340288X7800
KB-09-1SPDF-6047060320-M36-546868335768215117170782368582403210X8800