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API Standard Trunnion Mounted Metal Ball Valve

API Standard Trunnion Mounted Metal Ball Valve

  • Model:API
  • Specification:4"-24"
  • Temperature:≤450℃
  • Medium:water, gas, oil
  • Pressure:Class150LB~Class1500LB
  • Connection method:Flange
  • Driving method:Manual, pneumatic, electric ,gear
  • Material:Stainless Steel, carbon steel
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API Standard Trunnion Mounted Metal Ball ValveOverview

API Standard Trunnion-Mounted Metal Ball Valve Overview

The API Standard Trunnion-Mounted Metal Ball Valve is a high-performance valve designed and manufactured in strict compliance with the standards of the American Petroleum Institute (API). It features a trunnion-mounted ball structure and metal Metal technology. The valve body is made of forged or cast steel, with the ball fixed and supported by upper and lower trunnions. The sealing pair consists of a hard-alloy overlay-welded spherical surface and a seat, forming a robust metal-to-metal seal.This valve conforms to API 6D, API 608, and other relevant standards. Sealing is achieved through spring preload or pressure assistance, ensuring a tight metal-to-metal seal. It is suitable for demanding operating conditions, including high temperatures, high pressures, and media containing solid particles or corrosive substances. Widely used in critical systems such as petroleum, natural gas, chemical, coal chemical, and long-distance pipelines, it is a high-end industrial valve designed to achieve zero-leakage shut-off and reliable control.

API Standard Trunnion Mounted Metal Ball Valve

API Standard Trunnion Mounted Metal Ball ValveCharacteristic

API Standard Trunnion-Mounted Metal Ball Valve Features

1. Strict Compliance with API Standards:  

  The entire design, manufacturing, and testing process adheres to standards such as API 6D, API 608, and others, meeting stringent American standard requirements for pressure class, structural design, materials, and fire testing (API 607).

2. Metal Hard Seal for Demanding Conditions:  

  The sealing surfaces of the ball and seat are made of hard alloy materials, offering high resistance to temperature, wear, and erosion. This makes the valve suitable for media containing solid particles and frequent operation.

3. Low-Torque Design with Trunnion-Mounted Ball:  

  The ball is supported by trunnions, reducing rotational friction and ensuring stable operating torque. The spring-loaded seats provide initial sealing and feature automatic wear compensation.

4. Fire-Safe and Bidirectional Sealing:  

  Compliant with API 607 fire-safe standards, the valve maintains sealing through its metal sealing pair even if soft sealing materials fail. It typically offers bidirectional sealing capability.

5. Long Service Life and Smart Maintenance:  

  Designed for extended service life, its maintenance intervals are significantly longer than those of soft-seal valves. The valve can be equipped with a seat injection system, supporting online maintenance and condition monitoring to reduce lifecycle costs.

API Standard Trunnion Mounted Metal Ball Valvestructure principle

API Standard Trunnion Mounted Metal Ball Valve Structure Diagram

Parts Name Material List

NO.NameMaterial
1bodyCF8,CF3M
2ball304,316L
3seal gasketPTFE、PPL、Hard Alloy, Stainless Steel
4packingStainless Steel + Flexible Graphite、PTFE
5stem304,316L


API Standard Trunnion Mounted Metal Ball Valvetechnology parameter
性能规范表Performance Specification
公称压力Nominal Pressure2-25Mpa
强度试验压力Shell Test3-37.5
密封试验压力Seal Test2.2-27.5
适用温度Suitable Temp.450


API Standard Trunnion Mounted Metal Ball Valvestandard size

Dimensions Standard Requirements

1. The structural length of the valve shall conform to the standard ASME16.10.

2. The connecting flange shall conform to the standard ASME16.50.

API Standard Trunnion Mounted Metal Ball Valve View Drawing

API Standard Trunnion Mounted Metal Ball Valve Dimensions Table

150LB

NPS2"21/2"3"4"5"6"8"10"12"14"16"18"20"24"28"32"36"
DN516476102127152203254305337387438489591686781876
LRF1781912032293563944575336106867628649141067124513721524
BW2162412833053814575215596357628389149911143134615241727
H11021141271521842192733603954304705505807008009501100
H21071251521783003303984955806256706988401050110011501247
E1161161711712572572571508383123
W23040040065010501050600600800800800800800800800800800
WT(kg)1201622355874205322460576864128016003540450059407540

300LB

NPS2"21/2"3"4"5"6"8"10"12"14"16"18"20"24"28"32"36"
DN516476102127152203254305337387438489591686781876
LRF2162412833053814035025686487628389149911143134615241727
BW2162412833053814575215596357628388149911143134615241727
H11021141271521842192733603954304705505807008009501100
H21071251521783003303984955806256706988401050110011501247
E1161161711712572572571508383123
W23040040065010501050600600800800800800800800800800800
WT(kg)15243055871182553705336401030154221004200530078608684

400LB

NPS2"21/2"3"4"6"8"10"12"14"16"20"24"
DN516476102152203254305337387489591
LRF29233035640649559767376282690210541232
RTJ29533335941049860067676582990510601241
H1114124133159250294395445500530660800
H21081551972353003744455125506158101010
E11611611611611617117125725725715083
W600600600600600800800800800800800800
WT(kg)233549911923556408801100154028005300

600LB

NPS2"21/2"3"4"6"8"10"12"14"16"20"24"28"
DN516476102152203254305237337489591686
LRF292330356432559660787838889991119413971549
RTJ295333359435562664791841892994120014071562
H1114124133159250294395445500530660800900
H210815519723530037444551255061581010101180
E11611611611611617117125725725715083123
W600600600600600800800800800800800800800
WT(kg)35385510223239071096017001970325058006700

900LB

NPS2"21/2"3"4"6"8"10"12"14"16"18"20"24"
DN516476102152203254305324375426473572
LRF36841938145761073783896510291130121913211549
RTJ37142238446061374084196810381140123213341568
H1217241259297360322420470510600700720810
H2126158191216270394502572675762866894956
E116116116116171171257257150150180180220
W600600600600800800800800800800800800800
WT(kg)506080125270

1500LB

NPS2"21/2"3"4"6"8"10"12"14"16"18"20"24"
DN516476102146194241289318361395440504
LRF368419381546705832991113012571384153716641698
RTJ3714223845497118411000114612761407155916861902
H1126158191216296378495542590670710750850
H22172412592973654755786967618319009501080
E116116116116171257257481150180220220280
W600600600600800800800800800800800800800
WT(kg)5075117216380


Articles related to technology research and development
  • Wafer-type ball valve patented

       The utility model provides a wafer-type float valve, which includes a valve body and a driving mechanism. The valve body is provided with a through medium channel in the axial direction, and is tubular in shape. It also includes a butterfly plate that fits and seals with the inner wall of the medium channel. The driving mechanism comprises a valve shaft that passes through the valve body and is connected to the butterfly plate, a valve rod connected to the outer end of the valve shaft in the radial direction, and a float ball connected to the valve rod. The valve rod is provided with a limit bolt that is threadedly connected to the valve body in the swinging direction. The butterfly plate can rotate relative to the valve body. The front end of the valve body at the inlet of the medium channel is provided with a filter screen, which is hollow and hemispherical in shape. The end face of the valve body opposite the filter screen is provided with an annular groove, and the open end of the filter screen is provided with a raised edge that is embedded in the annular groove. The utility model can filter the medium, is simple to install, time-saving, labor-saving, small in size, widely applicable, and can reduce the impact force of the medium on the butterfly plate.

    1. A double-clip type float valve, comprising a valve body and a driving mechanism. The valve body is provided with a through medium channel in the axial direction. It is characterized in that the valve body is tubular and further comprises a butterfly plate that fits and seals with the inner wall of the medium channel. The driving mechanism comprises a valve shaft passing through the valve body and connected to the butterfly plate, a valve rod connected to the outer end of the valve shaft in the radial direction, and a float connected to the valve rod. The valve rod is provided with a limit bolt threadedly connected to the valve body in the swinging direction. The butterfly plate is rotatable relative to the valve body. The front end of the valve body located at the inlet of the medium channel is provided with a filter screen. The filter screen is hollow and hemispherical. The end surface of the valve body opposite the filter screen is provided with an annular groove. The open end of the filter screen is provided with a convex edge embedded in the annular groove.

    2. A wafer-type float valve according to claim 1, characterized in that the valve rod penetrates one end of the valve shaft located outside the valve body, and is threadedly engaged with the valve rod through a nut to clamp the valve shaft and achieve positioning of the valve rod.

    3. A wafer-type ball valve according to claim 2, characterized in that a step is provided at the position on the valve shaft connected to the valve body, a groove is provided at the position on the outer circumferential wall of the valve body corresponding to the step, and a gland is sleeved on the valve shaft, which is threadably connected to the groove and abuts against the step.

    4. A wafer-type ball valve according to claim 3, characterized in that a sealing groove is provided on the side of the groove facing the butterfly plate, and a sealing ring sleeved on the valve shaft is arranged in the sealing groove.

    5. A wafer-type ball valve according to claim 1, characterized in that an inner groove is provided on the side wall within the annular groove, and an elastic snap ring, which is used to press the convex edge and is compatible with the inner groove, is provided within the annular groove.

    6. A wafer-type ball valve according to claim 5, characterized in that the bottom of the convex edge is provided with a plurality of protrusions arranged around the center of the filter screen, and the annular groove is provided with a limiting groove adapted to the protrusions.

    7. A wafer-type float valve according to claim 6, characterized in that the protrusion is hemispherical. 8. A wafer-type float valve according to claim 7, characterized in that a clamping groove is provided at the junction of the protrusion and the protruding edge, and a clamping block adapted to the clamping groove is provided at the opening of the limiting groove.