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API Standard Three-Piece Trunnion Mounted Ball Valve

API Standard Three-Piece Trunnion Mounted Ball Valve

  • Model:API
  • Specification:2"-24"
  • Temperature:≤450℃
  • Medium:water, gas, oil
  • Pressure:Class150LB~Class2500LB
  • Connection method:Flange
  • Driving method:Manual, pneumatic, electric Other,gear
  • Material:forged steel,forged stainless steel
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API Standard Three-Piece Trunnion Mounted Ball ValveOverview

API Standard Three-Piece Trunnion Mounted Ball Valve Overview

The API Standard Three-Piece Trunnion Mounted Ball Valve is a high-end industrial valve designed and manufactured in strict compliance with the standards of the American Petroleum Institute (API). It features a three-piece body construction and a trunnion-mounted ball design. The valve body consists of left, center, and right sections connected by high-strength alloy steel bolts, with the ball fixed and supported by upper and lower precision bearings.This valve complies with API 6D, API 608, and other relevant standards. The sealing pair employs either metal hard seals or high-performance soft seals, making it suitable for high-temperature, high-pressure, and demanding media conditions. Its modular structure facilitates maintenance and component replacement.Widely used in critical pipeline systems across the petroleum, natural gas, chemical, long-distance transmission pipeline, and energy sectors, it serves as an essential isolation device where high reliability and easy maintenance are required.

API Standard Three-Piece Trunnion Mounted Ball Valve Product Image

API Standard Three-Piece Trunnion Mounted Ball ValveCharacteristic

API Standard Three-Piece Trunnion Mounted Ball Valve Features

1. Three-Piece Modular Design:  

  The valve body employs a three-piece bolted connection design, allowing maintenance, cleaning, or seal replacement of the center section without removing the valve from the pipeline. This significantly reduces maintenance downtime.

2. Strict Compliance with API Standards:  

  The entire process of design, material selection, manufacturing, and testing adheres to standards such as API 6D and API 608, ensuring reliability and interchangeability under high-pressure and high-temperature operating conditions.

3. Low-Torque Operation with Trunnion-Mounted Ball:  

  The ball is precisely fixed by bearings, providing low and stable operating torque. The seats are designed with spring preload or pressure assistance to ensure reliable bidirectional sealing.

4. Fire-Safe and Safety Design:  

  Typically compliant with API 607 fire-safe standards, the valve maintains basic sealing performance through its metal secondary seal in case of soft seal failure. The stem is equipped with an anti-blowout structure in accordance with API safety regulations.

5. Long Service Life and Easy Maintenance:  

  The hard-seal surfaces offer excellent resistance to wear and erosion, ensuring a long service life. The three-piece structure facilitates both online and offline maintenance, significantly reducing lifecycle maintenance costs.

API Standard Three-Piece Trunnion Mounted Ball Valvestructure principle

API Standard Three-Piece Trunnion Mounted Ball Valve Structure Diagram

Parts Name Material List

NO.NameMaterial
1bodyA105,A350-LF2,F304,F316
2ballA105+ENP,A350-LF2,,F304,F316
3seal gasket25%carbon+TFM1600
4packingFlexible Graphite
5stemF6A,F304,F316


API Standard Three-Piece Trunnion Mounted Ball Valvetechnology parameter
性能规范表Performance Specification
公称压力Nominal Pressure2-42Mpa
强度试验压力Shell Test3-63
密封试验压力Seal Test2.2-46.2
适用温度Suitable Temp.450


API Standard Three-Piece Trunnion Mounted Ball Valvestandard size

Dimensions Standard Requirements

1. The structural length of the valve shall conform to the standard ASME16.10.

2. The connecting flange shall conform to the standard ASME16.50.

API Standard Three-Piece Trunnion Mounted Ball Valve View Drawing

API Standard Three-Piece Trunnion Mounted Ball Valve Dimensions Table

Class300Class600
公称通径外形尺寸法兰尺寸公称通径外形尺寸法兰尺寸
DNNPSLHDTRCN-φhDNNPSLHDTfRCN-φh
50221612516520.7292.1127.08-φ1950229212516525.4792.1127.08-φ19
80328215621027.02127168.3e-φ2280335615621031.87127168.38-φ22
100430519525530.22157.2200.08-φ22100443219527538.17157.2215.98-φ26
150640324532035.02215.9269.912-φ22150655924535547.77215.9292.12-φ29
200850229038039.72269.9330.212-φ26200866029042055.67269.9349.212-φ32
2501056834044546.12323.8387.416-φ292501078734051063.57323.8431.816-φ35
3001264838052049.32381.0450.86-φ323001283838056066.77381.0489.020-φ35
3501476242058552.42412.8514.420-φ323501488942060569.97412.8527.0k20-φ38
4001683847065055.62469.9571.520-φ354001699147068576.27469.9603.2k20-φ4
5002099155077562.02584.2685.824-φ3550020119455081588.97584.2723.924-φ45
Class900
公称通径外形尺寸法兰尺寸RJ法兰(可选)
DNNPSLHDTfRCN-φhL槽号
50236816021538.17921166.18-φ26371
80338118524038.17127190.58-φ26384R31
100445722029044.57157223508-φ32460R37
150661028038055.672159317512-中3613R45
200873733547063.572699393.712-中38740
2501083838054569.97238469916-中38841R53
3001296542061079.47381.0533.420-φ38
35014102945064085.874128558820-φ411039R62
40016113050070588.974699616.020-中45
500201321590855108.075B42749.320-φ541334R74
Class1500
公称通径 外形尺寸 法兰尺寸 RJ法兰(可选)
DNNPSLHDTfRCN-φhL槽号
50236816021538.1792.1165.18-φ26371R24
80347020026547.7712720328-φ32473R35
100454624031054.07157.2241.38-φ35549R39
150670529039582.67215.9317512-φ38711R46
200883235048592.17269.9393.712-φ45842R50
25010991410585108.07323.8482612-中511001R54
300121130450675123.97381.0571.516-φ541146R58
350141257500750133.47412.8635016-φ611276R63
400161384530825146.17469.9704816-φ671406R67


Articles related to technology research and development
  • Wafer-type ball valve patented

       The utility model provides a wafer-type float valve, which includes a valve body and a driving mechanism. The valve body is provided with a through medium channel in the axial direction, and is tubular in shape. It also includes a butterfly plate that fits and seals with the inner wall of the medium channel. The driving mechanism comprises a valve shaft that passes through the valve body and is connected to the butterfly plate, a valve rod connected to the outer end of the valve shaft in the radial direction, and a float ball connected to the valve rod. The valve rod is provided with a limit bolt that is threadedly connected to the valve body in the swinging direction. The butterfly plate can rotate relative to the valve body. The front end of the valve body at the inlet of the medium channel is provided with a filter screen, which is hollow and hemispherical in shape. The end face of the valve body opposite the filter screen is provided with an annular groove, and the open end of the filter screen is provided with a raised edge that is embedded in the annular groove. The utility model can filter the medium, is simple to install, time-saving, labor-saving, small in size, widely applicable, and can reduce the impact force of the medium on the butterfly plate.

    1. A double-clip type float valve, comprising a valve body and a driving mechanism. The valve body is provided with a through medium channel in the axial direction. It is characterized in that the valve body is tubular and further comprises a butterfly plate that fits and seals with the inner wall of the medium channel. The driving mechanism comprises a valve shaft passing through the valve body and connected to the butterfly plate, a valve rod connected to the outer end of the valve shaft in the radial direction, and a float connected to the valve rod. The valve rod is provided with a limit bolt threadedly connected to the valve body in the swinging direction. The butterfly plate is rotatable relative to the valve body. The front end of the valve body located at the inlet of the medium channel is provided with a filter screen. The filter screen is hollow and hemispherical. The end surface of the valve body opposite the filter screen is provided with an annular groove. The open end of the filter screen is provided with a convex edge embedded in the annular groove.

    2. A wafer-type float valve according to claim 1, characterized in that the valve rod penetrates one end of the valve shaft located outside the valve body, and is threadedly engaged with the valve rod through a nut to clamp the valve shaft and achieve positioning of the valve rod.

    3. A wafer-type ball valve according to claim 2, characterized in that a step is provided at the position on the valve shaft connected to the valve body, a groove is provided at the position on the outer circumferential wall of the valve body corresponding to the step, and a gland is sleeved on the valve shaft, which is threadably connected to the groove and abuts against the step.

    4. A wafer-type ball valve according to claim 3, characterized in that a sealing groove is provided on the side of the groove facing the butterfly plate, and a sealing ring sleeved on the valve shaft is arranged in the sealing groove.

    5. A wafer-type ball valve according to claim 1, characterized in that an inner groove is provided on the side wall within the annular groove, and an elastic snap ring, which is used to press the convex edge and is compatible with the inner groove, is provided within the annular groove.

    6. A wafer-type ball valve according to claim 5, characterized in that the bottom of the convex edge is provided with a plurality of protrusions arranged around the center of the filter screen, and the annular groove is provided with a limiting groove adapted to the protrusions.

    7. A wafer-type float valve according to claim 6, characterized in that the protrusion is hemispherical. 8. A wafer-type float valve according to claim 7, characterized in that a clamping groove is provided at the junction of the protrusion and the protruding edge, and a clamping block adapted to the clamping groove is provided at the opening of the limiting groove.