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Q61N Forged Steel Butt-Weld Ball Valve

Q61N Forged Steel Butt-Weld Ball Valve

  • Model:Q61N-160P/Q61N-320P
  • Specification:DN10-DN100
  • Temperature:≤350℃
  • Medium:water, gas, oil
  • Pressure:PN160,PN320
  • Connection method:welded
  • Driving method:Manual, pneumatic, electric
  • Material:forged steel,forged stainless steel
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Q61N Forged Steel Butt-Weld Ball ValveOverview

Q61N Forged Steel Butt-Weld Ball Valve Overview

The Q61N Forged Steel Butt-Weld Ball Valve is a high-performance, permanently sealed ball valve featuring an integrally forged steel body and butt-weld ends. The valve body is forged from materials such as A105 steel, with both ends designed for direct butt-welding to the pipeline, creating an integral connection that completely eliminates leakage risks associated with flanged joints. Utilizing a fixed-ball or floating-ball design, the valve typically incorporates metal hard seats or high-performance soft seats, achieving reliable 90-degree on/off operation through stem-driven rotation of the ball.This valve is specifically engineered for demanding service conditions involving high temperatures, high pressures, toxic fluids, or flammable and explosive media. It is widely used in critical applications across petrochemical plants, long-distance natural gas pipelines, power stations, and key process systems, serving as the essential isolation device for pipeline segments requiring absolute sealing integrity and operational safety.

Q61N Forged Steel Butt-Weld Ball Valve Product Image

Q61N Forged Steel Butt-Weld Ball ValveCharacteristic

Q61N Forged Steel Welded Ball Valve Features

1. Fully Welded Leak-Free Structure: The valve body is directly welded to the pipeline, providing a permanent seal that fundamentally eliminates external leakage risks, making it particularly suitable for hazardous media pipelines where leakage is strictly prohibited.

2. Forged Steel Body for Ultra-High-Pressure Performance: Made from integrally forged steel with dense and uniform material composition, it exhibits extremely high mechanical strength, reliably withstanding ultra-high pressures, high temperatures, and frequent pressure surges.

3. Hard Seals for Harsh Conditions: Utilizes metal hard seals or special alloy seals that resist erosion, high temperatures, and corrosion, making it suitable for media containing particles and extreme temperature and pressure environments.

4. Fire Safety and Long Service Life: Typically complies with stringent fire safety standards such as API 607. The fully welded structure offers excellent corrosion and stress corrosion resistance, with a design lifespan matching that of the pipeline.

5. High Professional Installation Requirements: Installation relies on specialized welding and heat treatment processes, making maintenance difficult once installed. It is thus suitable for critical applications requiring long-term stable operation and exceptionally high reliability.

Q61N Forged Steel Butt-Weld Ball Valvestructure principle

Q61N Forged Steel Butt-Weld Ball Valve Structure Diagram

Parts Name Material List

NO.NameMaterial
1bodycarbon steel, stainless steel
2ballstainless steel
3seal gasketPTFE
4packingPTFE
5stem1CR13


Q61N Forged Steel Butt-Weld Ball Valvetechnology parameter
Performance Specification
Nominal Pressure16/32Mpa
Shell Test24/48
Seal Test17.6/35.2
Suitable Temp.350


Q61N Forged Steel Butt-Weld Ball Valvestandard size

Dimensions Standard Requirements

1. The structural length of the valve shall conform to the standard GB/T12221.

2. The connecting flange shall conform to the standard GB9113.

Q61N Forged Steel Butt-Weld Ball Valve View Drawing

Q61N Forged Steel Butt-Weld Ball Valve Dimensions Table

DN101520253240506580100
A(法兰)210230240260300400400490580620
L(对焊)150170190205230260330360380430


Articles related to technology research and development
  • Wafer-type ball valve patented

       The utility model provides a wafer-type float valve, which includes a valve body and a driving mechanism. The valve body is provided with a through medium channel in the axial direction, and is tubular in shape. It also includes a butterfly plate that fits and seals with the inner wall of the medium channel. The driving mechanism comprises a valve shaft that passes through the valve body and is connected to the butterfly plate, a valve rod connected to the outer end of the valve shaft in the radial direction, and a float ball connected to the valve rod. The valve rod is provided with a limit bolt that is threadedly connected to the valve body in the swinging direction. The butterfly plate can rotate relative to the valve body. The front end of the valve body at the inlet of the medium channel is provided with a filter screen, which is hollow and hemispherical in shape. The end face of the valve body opposite the filter screen is provided with an annular groove, and the open end of the filter screen is provided with a raised edge that is embedded in the annular groove. The utility model can filter the medium, is simple to install, time-saving, labor-saving, small in size, widely applicable, and can reduce the impact force of the medium on the butterfly plate.

    1. A double-clip type float valve, comprising a valve body and a driving mechanism. The valve body is provided with a through medium channel in the axial direction. It is characterized in that the valve body is tubular and further comprises a butterfly plate that fits and seals with the inner wall of the medium channel. The driving mechanism comprises a valve shaft passing through the valve body and connected to the butterfly plate, a valve rod connected to the outer end of the valve shaft in the radial direction, and a float connected to the valve rod. The valve rod is provided with a limit bolt threadedly connected to the valve body in the swinging direction. The butterfly plate is rotatable relative to the valve body. The front end of the valve body located at the inlet of the medium channel is provided with a filter screen. The filter screen is hollow and hemispherical. The end surface of the valve body opposite the filter screen is provided with an annular groove. The open end of the filter screen is provided with a convex edge embedded in the annular groove.

    2. A wafer-type float valve according to claim 1, characterized in that the valve rod penetrates one end of the valve shaft located outside the valve body, and is threadedly engaged with the valve rod through a nut to clamp the valve shaft and achieve positioning of the valve rod.

    3. A wafer-type ball valve according to claim 2, characterized in that a step is provided at the position on the valve shaft connected to the valve body, a groove is provided at the position on the outer circumferential wall of the valve body corresponding to the step, and a gland is sleeved on the valve shaft, which is threadably connected to the groove and abuts against the step.

    4. A wafer-type ball valve according to claim 3, characterized in that a sealing groove is provided on the side of the groove facing the butterfly plate, and a sealing ring sleeved on the valve shaft is arranged in the sealing groove.

    5. A wafer-type ball valve according to claim 1, characterized in that an inner groove is provided on the side wall within the annular groove, and an elastic snap ring, which is used to press the convex edge and is compatible with the inner groove, is provided within the annular groove.

    6. A wafer-type ball valve according to claim 5, characterized in that the bottom of the convex edge is provided with a plurality of protrusions arranged around the center of the filter screen, and the annular groove is provided with a limiting groove adapted to the protrusions.

    7. A wafer-type float valve according to claim 6, characterized in that the protrusion is hemispherical. 8. A wafer-type float valve according to claim 7, characterized in that a clamping groove is provided at the junction of the protrusion and the protruding edge, and a clamping block adapted to the clamping groove is provided at the opening of the limiting groove.