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Q61Y Forged Steel Three-Piece Ball Valve

Q61Y Forged Steel Three-Piece Ball Valve

  • Model:Q61Y-160C/Q61Y-320C
  • Specification:DN10-DN100
  • Temperature:≤350℃
  • Medium:water, gas, oil
  • Pressure:PN160,PN320
  • Connection method:butt welded
  • Driving method:Manual, pneumatic, electric
  • Material:forged steel,forged stainless steel
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Q61Y Forged Steel Three-Piece Ball ValveOverview

Q61Y Forged Steel Three-Piece Ball Valve Overview

The Q61Y Forged Steel Three-Piece Ball Valve is a high-performance hard-seal ball valve featuring a forged steel body and a three-piece bolted construction. The valve body is forged from high-strength materials such as A105 steel in three sections, which are securely assembled using alloy steel bolts. The sealing surfaces of the ball and seats employ hard-metal overlay welding, forming a durable metal-to-metal seal. The valve achieves reliable 90-degree opening and closing through the rotation of the stem, which drives a fixed ball design.This valve is specifically engineered for demanding applications involving high pressure, high temperatures, and abrasive or corrosive media. It combines the high pressure-bearing capability of forged steel, the easy maintenance enabled by the three-piece structure, and the durability of hard-sealed surfaces. It is widely used in critical high-pressure, small-bore pipelines across industries such as petrochemicals, natural gas, power generation, and other vital industrial facilities.

Q61Y Forged Steel Three-Piece Ball Valve

Q61Y Forged Steel Three-Piece Ball ValveCharacteristic

Q61Y Forged Steel Three-Piece Ball Valve Features

1. Forged Steel Three-Piece High-Pressure Construction:  

  The valve body is manufactured through segmented forging, ensuring uniform material properties and high strength. Its three-piece bolted design allows internal maintenance and seal replacement of the center section without disassembling the pipeline.

2. Metal Hard Seal for Demanding Service Conditions:  

  The ball and seats feature hard alloy sealing surfaces, providing high temperature resistance, wear resistance, and erosion resistance. This makes the valve suitable for steam, particulate-laden media, and frequently operated harsh environments.

3. Fire Safety and Reliable Sealing:  

  Compliant with fire safety standards such as API 607, the valve maintains basic sealing through its metal sealing pair even if the soft secondary seals fail. It typically offers reliable bidirectional sealing capability.

4. Stable Operation and Low Maintenance Costs:  

  The fixed ball design ensures low and stable operating torque. The modular three-piece construction greatly simplifies maintenance procedures, significantly reducing downtime and lifecycle maintenance costs.

5. Long Service Life and High Reliability:  

  The forged steel material offers strong corrosion resistance, while the hard sealing surfaces exhibit low wear rates, ensuring an extended design life. Ideal for critical high-pressure and high-temperature processes, the valve provides highly reliable shutoff performance.

Q61Y Forged Steel Three-Piece Ball Valvestructure principle

Q61Y Forged Steel Three-Piece Ball Valve Structure Diagram

Parts Name Material List

NO.NameMaterial
1bodycarbon steel
2ballstainless steel
3seal gasketPTFE
4packingPTFE
5stem1CR13


Q61Y Forged Steel Three-Piece Ball Valvetechnology parameter
Performance Specification
Nominal Pressure16/32Mpa
Shell Test24/48
Seal Test17.6/35.2
Suitable Temp.350


Q61Y Forged Steel Three-Piece Ball Valvestandard size

Dimensions Standard Requirements

1. The structural length of the valve shall conform to the standard GB/T12221.

2. The connecting flange shall conform to the standard GB9113.

Q61Y Forged Steel Three-Piece Ball Valve View Drawing

Q61Y Forged Steel Three-Piece Ball Valve Dimensions Table

DN101520253240506580100
A(法兰)210230240260300400400490580620
L(对焊)150170190205230260330360380430


Articles related to technology research and development
  • Wafer-type ball valve patented

       The utility model provides a wafer-type float valve, which includes a valve body and a driving mechanism. The valve body is provided with a through medium channel in the axial direction, and is tubular in shape. It also includes a butterfly plate that fits and seals with the inner wall of the medium channel. The driving mechanism comprises a valve shaft that passes through the valve body and is connected to the butterfly plate, a valve rod connected to the outer end of the valve shaft in the radial direction, and a float ball connected to the valve rod. The valve rod is provided with a limit bolt that is threadedly connected to the valve body in the swinging direction. The butterfly plate can rotate relative to the valve body. The front end of the valve body at the inlet of the medium channel is provided with a filter screen, which is hollow and hemispherical in shape. The end face of the valve body opposite the filter screen is provided with an annular groove, and the open end of the filter screen is provided with a raised edge that is embedded in the annular groove. The utility model can filter the medium, is simple to install, time-saving, labor-saving, small in size, widely applicable, and can reduce the impact force of the medium on the butterfly plate.

    1. A double-clip type float valve, comprising a valve body and a driving mechanism. The valve body is provided with a through medium channel in the axial direction. It is characterized in that the valve body is tubular and further comprises a butterfly plate that fits and seals with the inner wall of the medium channel. The driving mechanism comprises a valve shaft passing through the valve body and connected to the butterfly plate, a valve rod connected to the outer end of the valve shaft in the radial direction, and a float connected to the valve rod. The valve rod is provided with a limit bolt threadedly connected to the valve body in the swinging direction. The butterfly plate is rotatable relative to the valve body. The front end of the valve body located at the inlet of the medium channel is provided with a filter screen. The filter screen is hollow and hemispherical. The end surface of the valve body opposite the filter screen is provided with an annular groove. The open end of the filter screen is provided with a convex edge embedded in the annular groove.

    2. A wafer-type float valve according to claim 1, characterized in that the valve rod penetrates one end of the valve shaft located outside the valve body, and is threadedly engaged with the valve rod through a nut to clamp the valve shaft and achieve positioning of the valve rod.

    3. A wafer-type ball valve according to claim 2, characterized in that a step is provided at the position on the valve shaft connected to the valve body, a groove is provided at the position on the outer circumferential wall of the valve body corresponding to the step, and a gland is sleeved on the valve shaft, which is threadably connected to the groove and abuts against the step.

    4. A wafer-type ball valve according to claim 3, characterized in that a sealing groove is provided on the side of the groove facing the butterfly plate, and a sealing ring sleeved on the valve shaft is arranged in the sealing groove.

    5. A wafer-type ball valve according to claim 1, characterized in that an inner groove is provided on the side wall within the annular groove, and an elastic snap ring, which is used to press the convex edge and is compatible with the inner groove, is provided within the annular groove.

    6. A wafer-type ball valve according to claim 5, characterized in that the bottom of the convex edge is provided with a plurality of protrusions arranged around the center of the filter screen, and the annular groove is provided with a limiting groove adapted to the protrusions.

    7. A wafer-type float valve according to claim 6, characterized in that the protrusion is hemispherical. 8. A wafer-type float valve according to claim 7, characterized in that a clamping groove is provided at the junction of the protrusion and the protruding edge, and a clamping block adapted to the clamping groove is provided at the opening of the limiting groove.