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ZQ High-Performance Electric Metal-Sealed Ball Valve

ZQ High-Performance Electric Metal-Sealed Ball Valve

  • Model:ZQ41H-16C/ZQ41H-25C/ZQ41H-40C/ZQ41H-64C/ZQ41Y-16P/ZQ41Y-25P/ZQ41Y-40P/ZQ41Y-64P
  • Specification:DN15~300
  • Temperature:-29~350℃
  • Medium:High temperature and high pressure conditions requiring tight shut-off
  • Pressure:PN1.6~6.4MPa
  • Connection method:Flange
  • Driving method:Electric
  • Material:Carbon steel, stainless steel
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ZQ High-Performance Electric Metal-Sealed Ball ValveOverview

The ZQ  high-performance electric metal-seated ball valve is an industrial automation execution unit specifically engineered for harsh conditions involving high temperatures, high pressures, and abrasive particulate media. This valve consists of an intelligent electric actuator and a precision-ground metal-to-metal sealed ball valve body. Its core design features metal sealing pairs on both the ball and seat, treated with hard-facing alloys such as Stellite or specialized surface hardening to maintain superior sealing integrity under extreme thermal and pressure cycles. By receiving standard analog signals from control systems, the actuator drives the ball to rotate within a 0-90 degree range, enabling high-precision proportional regulation or tight shut-off of process parameters. The ZQ is widely utilized in sectors such as petroleum, chemical, power, and metallurgy where high cycling frequency and strict isolation are required.

Product Image of ZQ High-Performance Electric Metal-Sealed Ball Valve

ZQ High-Performance Electric Metal-Sealed Ball ValveCharacteristic

1.Superior high temperature and pressure resistance:Designed with an all-metal sealing structure and high-strength cast steel or stainless steel bodies, it operates stably at temperatures up to 450°C and under high pressure drops, overcoming the limitations of soft-seated valves.
2.Erosion-resistant hard alloy seals:The sealing surfaces of the ball and seat are fully hard-faced with Stellite cobalt-based alloy or tungsten carbide spray. This extreme surface hardness resists high-velocity fluid erosion and abrasive wear from particles, significantly extending service life.
3.Bubble-tight shut-off performance:The sealing pair is processed using advanced spherical grinding technology, ensuring an exact fit between the ball and seat across various pressure gradients. Leakage classes meet ANSI Class V or VI standards for enhanced efficiency and safety.
4.Intelligent integrated electric drive:Equipped with a high-performance electronic actuator supporting 4-20mA or bus communication. Features include self-diagnosis, overload protection, and fail-in-place logic for seamless integration with remote DCS systems.
5.Low flow resistance and energy efficiency:The full-bore design ensures a smooth flow path with near-zero resistance when fully open. This maximizes throughput while minimizing pumping energy consumption within the pipeline network.
6.Reliable mechanical self-locking:The high-strength worm gear transmission provides natural self-locking. During power loss or pressure fluctuations, the valve firmly maintains its position to prevent process upsets caused by unintended movement.
7.Durable and rugged housing:The actuator features a die-cast aluminum alloy housing with an IP67 rating or above. High-performance anti-corrosion coating ensures reliability in outdoor, humid, and corrosive industrial environments.
8.Modular maintenance:The integrated modular design ensures standard interfaces between the actuator and body. Maintenance tasks, such as internal component inspection, can be performed efficiently without full valve removal from the line, reducing O&M costs.

ZQ High-Performance Electric Metal-Sealed Ball Valvestructure principle

Structural Drawing of ZQ High-Performance Electric Metal-Sealed Ball Valve


List of Component Names and Materials

Part NameMaterial
Valve BodyWCB, ZG1Cr18Ni9Ti, CF8 (304), CF3 (304L), ZG1Cr18Ni12Mo2Ti, CF8M (316), CF3M (316L)
Ball & Stem2Cr13, 1Cr18Ni9Ti, 0Cr19Ni9 (304), 00Cr19Ni11 (304L), 1Cr18Ni12Mo2Ti, 0Cr17Ni12Mo2 (316), 00Cr17Ni12Mo2 (316L)
Sealing RingPTFE, PPL, Para-polyphenylene (PPL), Flexible Graphite


ZQ High-Performance Electric Metal-Sealed Ball Valvetechnology parameter

Performance Specification Sheet

Performance Specification Sheet
Nominal Pressure1.62.54.06.4MPa
Strength test pressure2.43.86.09.6
Sealing test pressure1.762.84.47.04
Applicable Temperature-29~350


ZQ High-Performance Electric Metal-Sealed Ball Valvestandard size


Standard requirements for external dimensions

1.Design & Manufacturing: GB12237-89, API608, API 6D, JPI 7S-48, BS5351, DIN3357

2.Flange Dimensions: JB/T74~90, GB9112~9131, HGJ44~76, SH3406, ANSI B16.5, JIS B2212~2214, NF E29-211, DIN2543

3.Face-to-Face Dimensions: GB12221-89, ANSI B16.10, JIS B2002, NF E29-305, DIN3202

4.Inspection & Testing: JB/T 9092, API 598

Outline Drawing of ZQ High-Performance Electric Metal-Sealed Ball Valve

Outline dimension table(Unit:mm)

Nominal Size (DN)LDHL1D1bZ-d1H1
Pressure (MPa)1.6/2.5/4.01.6/2.5/4.01.6/2.5/4.01.6/2.5/4.01.6/2.5/4.0
15130/130/140952751576514/16/164-1448
20140/140/1501052801577514/16/164-1453
25150/150/1651152871578514/16/164-1458
32165/165/18013535420810016/16/184-1868
40180/180/20014531220811016/16/184-1873
50200/200/22016032520812516/20/204-1880
65220/220/25018033525614518/22/224-18/8-18/8-1890
80250/250/28019536525616020/22/228-1898
100280/280/320215/230/230400256180/190/19020/24/248-18/8-23/8-23120
125320/320/360245/270/270420256210/220/22024/28/308-23/8-25/8-25140
150360/360/400280/300/300440256240/250/25024/28/308-23/8-25/8-25167
200400/400/550335/360/375470256295/310/32026/34/3812-23/12-25/12-30210
250630/750405/470545380----
300750/870460/530580380----


Articles related to technology research and development
  • Wafer-type ball valve patented

       The utility model provides a wafer-type float valve, which includes a valve body and a driving mechanism. The valve body is provided with a through medium channel in the axial direction, and is tubular in shape. It also includes a butterfly plate that fits and seals with the inner wall of the medium channel. The driving mechanism comprises a valve shaft that passes through the valve body and is connected to the butterfly plate, a valve rod connected to the outer end of the valve shaft in the radial direction, and a float ball connected to the valve rod. The valve rod is provided with a limit bolt that is threadedly connected to the valve body in the swinging direction. The butterfly plate can rotate relative to the valve body. The front end of the valve body at the inlet of the medium channel is provided with a filter screen, which is hollow and hemispherical in shape. The end face of the valve body opposite the filter screen is provided with an annular groove, and the open end of the filter screen is provided with a raised edge that is embedded in the annular groove. The utility model can filter the medium, is simple to install, time-saving, labor-saving, small in size, widely applicable, and can reduce the impact force of the medium on the butterfly plate.

    1. A double-clip type float valve, comprising a valve body and a driving mechanism. The valve body is provided with a through medium channel in the axial direction. It is characterized in that the valve body is tubular and further comprises a butterfly plate that fits and seals with the inner wall of the medium channel. The driving mechanism comprises a valve shaft passing through the valve body and connected to the butterfly plate, a valve rod connected to the outer end of the valve shaft in the radial direction, and a float connected to the valve rod. The valve rod is provided with a limit bolt threadedly connected to the valve body in the swinging direction. The butterfly plate is rotatable relative to the valve body. The front end of the valve body located at the inlet of the medium channel is provided with a filter screen. The filter screen is hollow and hemispherical. The end surface of the valve body opposite the filter screen is provided with an annular groove. The open end of the filter screen is provided with a convex edge embedded in the annular groove.

    2. A wafer-type float valve according to claim 1, characterized in that the valve rod penetrates one end of the valve shaft located outside the valve body, and is threadedly engaged with the valve rod through a nut to clamp the valve shaft and achieve positioning of the valve rod.

    3. A wafer-type ball valve according to claim 2, characterized in that a step is provided at the position on the valve shaft connected to the valve body, a groove is provided at the position on the outer circumferential wall of the valve body corresponding to the step, and a gland is sleeved on the valve shaft, which is threadably connected to the groove and abuts against the step.

    4. A wafer-type ball valve according to claim 3, characterized in that a sealing groove is provided on the side of the groove facing the butterfly plate, and a sealing ring sleeved on the valve shaft is arranged in the sealing groove.

    5. A wafer-type ball valve according to claim 1, characterized in that an inner groove is provided on the side wall within the annular groove, and an elastic snap ring, which is used to press the convex edge and is compatible with the inner groove, is provided within the annular groove.

    6. A wafer-type ball valve according to claim 5, characterized in that the bottom of the convex edge is provided with a plurality of protrusions arranged around the center of the filter screen, and the annular groove is provided with a limiting groove adapted to the protrusions.

    7. A wafer-type float valve according to claim 6, characterized in that the protrusion is hemispherical. 8. A wafer-type float valve according to claim 7, characterized in that a clamping groove is provided at the junction of the protrusion and the protruding edge, and a clamping block adapted to the clamping groove is provided at the opening of the limiting groove.